DUCTILE IRON PIPES C Class DN700

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:Why does the cast iron pipe always run off when testing?
The pipeline is installed, straight section of each pipe will be added pier, concrete pipe, elbow, three links should also have concrete pier, specific installation method according to GB Atlas 03SS515, and the straight pipe to soil, pipeline interface will be exposed, easy to check.
Q:What are the differences between ductile cast iron pipes and centrifugal ductile iron pipes?
Centrifugal casting is a casting method. Ball milling cast iron pipe is a kind of material.
Q:Method for cutting large diameter ductile iron pipe
When the volume ratio of oxygen and acetylene is less than 1, a carbonized flame is obtained. Because of less oxygen and incomplete combustion, the flame is longer than the neutral flame and the temperature is lower. Acetylene in the carbide flame is suitable for welding high carbon steel, cast iron and cemented carbide materials. When welding other materials with a carbide flame, the weld metal becomes hard and brittle.
Q:Ductile iron pipes lined with cement mortar in the water (living water, water in the 6.9-7.3) in the early pH, why pH increased? How to solve this problem?
The basic characteristic of ductile iron pipe of ordinary cement mortar lining the inner wall of the tube will make passivation, have antiseptic effect, but in the initial stage of using cement mortar lining will be the alkali component separation, so that the pH value of water increased to influence water quality
Q:Why is the sound speed of nodular cast iron lowered after heat treatment?
Sound travels faster in a solid than it does in a liquidOr so, after heating, the intermolecular repulsion decreases, so that the same potential energy conduction requires molecules to move more distances, making the transmission slower
Q:Can ductile iron be welded? Is weldability comparable to gray iron?
Suitable for the full range of cold welding welding, welding cast iron base material can almost all, and it is easy to achieve cast iron and carbon steel dissimilar metal welding, such as solving matrix fracture, crack, wear, hole filling defects after welding can be machined, many applications in the engine casing, cylinder head, casting machine, gear base the tooth of iron castings.
Q:How many degrees can the ductile iron pipe be each?
In the ferrite and pearlite matrix on the distribution of a certain number of spheroidal graphite, according to the nominal diameter and the elongation of different microstructure of ferrite and pearlite in different proportions of small caliber pearlite percentage is generally not more than 20%, large diameter of the general control in about 25%.
Q:What new technologies are there for the installation of ductile iron pipes?
Type W: type W tube in the same pipe with high strength, low noise, good fireproof performance, long service life, with the characteristics of flexibility and good seismic performance, but also has synchronous construction, utilization rate is high, easy to pipe, reducing the hydraulic test of pipeline clearing times, shorten the construction period to improve economic benefits. In addition, this type of interface with bolts in the lateral fastening, avoids the defects of socket flexible interface flange is easy to damage, close to the wall to the fixed bolt, has the advantages of simple operation, so in the selection of building drainage pipes and fittings, with strong competitiveness. In addition, because the length of W pipe is 3M, the number of intermediate joints is greatly reduced, and any length can be intercepted in accordance with the requirements, thereby greatly saving the pipe material, reducing consumption and cost. W type socket with stainless steel hoop rib clamp, lined with rubber ring flexible connection, seismic performance and good sealing performance, no leakage and allowed to swing in a certain range. Therefore, W tubes are widely used both at home and abroad.
Q:Ductile iron pipe converter, steel transition DN100 turn 100, what is the specific accessories name? Can you supply photos?
Plastic steel conversion parts performance description: long name high density polyethylene is mainly used for buried water supply and gas transmission pipeline links, can effectively and closely linked pipe port, quality assurance, reasonable price and price.
Q:How can the ductile iron pipes be treated with corrosion protection?
Cement mortar lining + special coatingThe internal corrosion prevention measures are suitable for pipes conveying sewage, and the corrosion resistance of lining can be improved.

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