DUCTILE IRON PIPES C Class DN550

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:What material is the cutting tool for ductile iron?
They are all hard alloy materials, all of which are CVD coatings, but the products produced by different manufacturers will be very different.
Q:How long does the cast iron pipe of indoor direct buried sewage need to be examined?
Cast iron pipe, cast cast pipe. Cast iron pipes are used for water supply, drainage and gas transmission lines. They include cast iron pipes and pipe fittings. Labor intensity is small. According to the casting method, it is divided into continuous cast iron pipe and centrifugal cast iron pipe, in which the centrifugal cast iron pipe is divided into sand mould and metal type two kinds. Divided into gray cast iron pipe and nodular cast iron pipe according to different material. According to the interface form, it is divided into flexible interface, flange interface, self anchored interface, rigid interface and so on.
Q:What are the lubricants for the installation of ductile iron pipes for tap water?
Lubricant used to reduce frictional resistance of friction pairs and to retard wear of lubricating medium.
Q:The difference between HDPE pipe and ductile iron pipe
Different installation methods, ductile iron pipes are common flexible sealing ring, slide into the connection; the main drainage pipe is W and B type, clamp connection and mechanical connection, the inner gasket ring.
Q:Ductile iron pipes lined with cement mortar in the water (living water, water in the 6.9-7.3) in the early pH, why pH increased? How to solve this problem?
1, because of the bone in mortar, such as silicate products, there will be silicification reaction, in addition, there is the reaction of limestone in lime.2, cement mortar lining cover coating, that is, spray some paint! Some questions four are unavoidable
Q:Does centrifugal cast iron pipe work well with lining cement? Will it scale and breed bacteria?
The situation in use abroad seems. It is considered that the corrosion of the inner wall of the centrifugal centrifugal ductile iron pipe and the rupture of the pipe are easy to occur when the content of chloride ion exceeds 5O0PPm in the pipe laying environment. This is mainly because, because the cement paste protection layer is the late spraying construction, it is not good to combine with the prefabricated core tube. It often causes water or moisture to seep in and causes oxidation and corrosion of the prestressing steel bars, resulting in fracture. The adhesive interface between cement mortar and centrifugally cast iron pipe is not reasonable. Because of the water absorption of cement, when the water enters the pipe, it is easy to destroy the interface and corroded the inner wall of the centrifugally cast iron pipe. Because it is a brittle material, it is easy to cause sudden accidents.
Q:How much is the working pressure of ductile iron pipe used in water supply pipe and how is MPa determined?
In general, building materials products are production standards, the production process and specifications are required, pipe work pressure is based on the use of coffins and other factors set standards, pipes with different purposes, the pressure level is different.
Q:How can the ductile iron pipe be welded?
If the hole on the ductile iron pipe, you can use special hoop lined flexible rubber ring, rubber ring and pipe wall coating with rubber ring, glue to be fixed.
Q:How do we handle the leaking of the ductile iron pipe?
If it is installed in the pipeline, test pressure leakage, glue can be repaired and then welded, usually with hoop.
Q:Can ductile iron pipes be made into clear tubes?
Of course, the cast iron pipe is suitable for being buried in the ground because of its corrosion resistance, rust resistance and non deformation.

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