DUCTILE IRON PIPE K9 DN500

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:Are ductile iron pipes suitable for use in acidic environments?: Highly acidic environments are generally unsuitable for the use of ductile iron pipes. While ductile iron is recognized for its strength and durability, it does have limitations in acidic conditions. Over time, acidic environments tend to corrode and deteriorate ductile iron pipes. Corrosion occurs when the acid in the environment reacts with the iron in the pipe, eventually leading to pipe failure. The rate at which corrosion occurs depends on several factors, including the concentration and type of acid, temperature, and duration of exposure. Acidic environments with pH levels below 4 or 5 can significantly accelerate the corrosion process. To address this limitation, alternative materials such as stainless steel or corrosion-resistant alloys like PVC or HDPE pipes are often recommended for use in acidic environments. These materials exhibit superior resistance to corrosion and can withstand the harsh conditions associated with acidic environments. However, it is worth noting that ductile iron pipes may still be suitable for use in mildly acidic conditions or if protective measures are implemented to prevent corrosion. The application of protective coatings or linings to the pipes can help minimize the corrosive effects of acids. Consulting experts or engineers who are knowledgeable about the specific conditions and requirements of the project is crucial in determining the most appropriate material for use in acidic environments.

Q:How can stainless steel pipes and ductile iron pipes be joined?: The utility model can be connected with a wide range flange joint or a wide range flexible joint

Q:Can ductile iron pipe be used for underground storage tank systems?: Yes, ductile iron pipe can be used for underground storage tank systems. Ductile iron is a strong and durable material that is resistant to corrosion and can withstand the pressure and load requirements of underground storage systems.

Q:Can ductile iron pipe be used for wastewater treatment plants?: Ductile iron pipe is indeed applicable for wastewater treatment plants. This material is robust and long-lasting, displaying resistance against both corrosion and abrasion. Given the severe and corrosive conditions commonly present in such facilities, ductile iron pipe is frequently chosen. Its exceptional hydraulic performance further enables efficient and effective transportation of wastewater. Moreover, the simple installation and maintenance process of ductile iron pipe make it a practical preference for wastewater treatment plants. Ultimately, ductile iron pipe proves to be a dependable and economical alternative for wastewater treatment purposes.

Q:What are the different methods for restraining ductile iron pipe?: There exist various techniques for restraining ductile iron pipe to prevent any movement or displacement caused by internal pressure, external forces, or ground movement. The most commonly used approaches include: 1. Thrust blocks: Concrete blocks or structures are positioned at bends, tees, or other directional changes in the pipe. These blocks are designed to resist the forces exerted by flowing water or fluids within the pipe, effectively anchoring it in place. 2. Mechanical restraints: Harnesses or clamps are installed around the pipe and affixed to a fixed structure, such as a wall or concrete anchor. These restraints provide a physical barrier that prevents any movement or shifting of the pipe. 3. Pipe restraints: Devices directly attached to the pipe and anchored to a fixed structure, such as pipe clamps, restraints, or saddles. They are designed to securely hold the pipe in place and resist any movement or displacement. 4. Proper pipe bedding and backfill: It is crucial to properly support and surround the pipe with compacted material to prevent any movement or shifting. This method involves carefully placing and compacting soil or suitable materials around the pipe to provide stability and prevent displacement. 5. Trench walls: The walls of the trench where the ductile iron pipe is installed can also contribute to restraining it. By correctly compacting the soil against the pipe and ensuring proper stability of the trench walls, the pipe can be effectively restrained and prevented from moving. Overall, the various methods for restraining ductile iron pipe aim to ensure its secure placement without any displacement or movement. The choice of method depends on factors such as location, application, and the forces acting on the pipe. It is important to consult with engineers and adhere to industry guidelines and standards to determine the most appropriate method for restraining ductile iron pipe in specific situations.

Q:Are there any limitations to the length of ductile iron pipe sections?: Yes, there are limitations to the length of ductile iron pipe sections. The maximum length of ductile iron pipe sections is typically dictated by factors such as transportation limitations, installation requirements, and structural considerations. Additionally, longer pipe sections may be more prone to bending or sagging under their own weight, which can impact the performance and integrity of the pipeline system. Therefore, it is important to adhere to industry standards and guidelines when determining the length of ductile iron pipe sections for a specific application.

Q:Is it better to use steel tubes or ductile iron pipes for water supply?: Flexible seamless steel pipe is good toughness, good processing, better than ductile iron corrosion resistance, the price is slightly higher;

Q:Can ductile iron pipe be used for hot water applications?: Yes, ductile iron pipe can be used for hot water applications. It has excellent heat resistance and can withstand high temperatures, making it suitable for conveying hot water in various plumbing systems.

Q:Are there any specific standards or specifications for ductile iron pipes?: Ductile iron pipes have specific standards and specifications that must be adhered to. The American Water Works Association (AWWA) and the International Organization for Standardization (ISO) are responsible for establishing the most commonly used standards for these pipes. AWWA has developed the AWWA C151 standard, which covers everything from design and manufacturing to testing, installation, and maintenance requirements for ductile iron pipes used in water and wastewater applications. This standard outlines the materials, dimensions, and mechanical properties of the pipes, as well as the necessary coatings and linings. Similarly, ISO has created the ISO 2531 standard, which provides guidelines for the design, manufacturing, testing, and installation of ductile iron pipes in water and wastewater systems. This standard addresses various aspects, including dimensions, mechanical properties, coatings, and linings. In addition to these well-known standards, there may be other regional or national standards that are specific to certain countries or regions. These standards typically align with the AWWA and ISO standards or may have additional requirements that are specific to local conditions or regulations. Compliance with these standards ensures that ductile iron pipes meet the required quality and performance standards. It also promotes the interoperability and compatibility of ductile iron pipes across different systems and countries, which in turn enables reliable and efficient water distribution and wastewater management.

Q:Can ductile iron pipes be used for underground water treatment systems?: Indeed, underground water treatment systems can utilize ductile iron pipes. Renowned for their robustness and longevity, these pipes are well-suited for a range of uses, including underground water treatment systems. They possess exceptional resistance to corrosion, rendering them perfect for transporting water through even the harshest subterranean surroundings. Furthermore, ductile iron pipes boast a remarkable load-bearing capacity, enabling them to withstand the immense pressure and weight exerted by the soil above. Additionally, their versatility allows for simple installation and maintenance, making them a sensible option for underground water treatment systems.

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