DUCTILE IRON PIPE K9 DN 1000 SOCKET SPIGOT PIPES

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Loading Port:: Tianjin

Payment Terms:: TT OR LC

Min Order Qty:: 25 m.t.

Supply Capability:: 30000 m.t./month

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Specification:

1) The standard of pipe: ISO2531:1998, EN545:2006，K9 K8

2) Effective length: 6m/5.7m

3) Inner cement line: Portland cement lineas per ISO4179

4) Zinc coating: at least 130g/m² as per ISO8179

5) Bitumen painting: at least 70μm as per ISO8179

6)With 102% quantity of NBR, SBR, or EPDM ring asper ISO4633

7) DN80-DN1200

8) Highstrength, lighter than grey iron, good corrosion resistance, no furring, smallflow resistance, easy fixing, long life tome about 100 yeas

9)Checked by automatic inspection equipment

10) Composition:

Chemical composition
Chemical composition	Ductile Cast Iron Pipe (%)	Grey iron pipe (%)	Steel pipe (%)
C	3.5-4.0	3.2-3.8	0.1-0.2
Si	1.9-2.6	1.4-2.2	0.15-0.4
Mn	0.15-0.45	0.4-0.6	0.3-0.6
P	≤0.06	≤0.3	0.02-0.03
S	≤0.02	≤0.1	0.02-0.03
Mg	0.03-0.06

11) Feature:

Mechanical properties
	Ductile Cast Iron Pipe	Grey Iron Pipe	Steel Pipe
Tensile Strength(Mpa)	≥420	150-260	≥400
Yield Strength(Mpa)	≥300	No Confirmation	No Confirmation
Bending Strength(Mpa)	≥590	200-360	≥400
Elongation (%)	≥10	Neglected	≥18
Brinell Hardness(HBS)	≤230	≤230	About 140

12) T type mechanical joint

13) Packing: in bulk or container

PACKING: 1) Pipesare bundled together with the steel belt.

2) Wooden pieces are put between the pipes.

Q:What are the typical joint sealing requirements for ductile iron pipes?: The typical joint sealing requirements for ductile iron pipes include the use of rubber gaskets or mechanical joints. Rubber gaskets are commonly used for joint sealing in ductile iron pipes as they provide a reliable and flexible seal. These gaskets are typically made of synthetic rubber materials that are resistant to water, chemicals, and other environmental factors. Mechanical joints, on the other hand, are another common method of joint sealing in ductile iron pipes. These joints consist of a mechanical device that connects the pipes together and provides a watertight seal. Mechanical joints are typically designed to allow for some movement and flexibility, which is especially important in areas where ground movement or settlement may occur. In addition to using rubber gaskets or mechanical joints, it is also important to properly clean and prepare the pipe surfaces before making the joint. This may involve removing any dirt, debris, or old joint material from the pipe ends to ensure a proper seal. The joint should then be assembled according to the manufacturer's instructions, ensuring that the gasket or mechanical joint is correctly positioned and tightened to the recommended torque. Overall, the typical joint sealing requirements for ductile iron pipes involve the use of rubber gaskets or mechanical joints, proper cleaning and preparation of the pipe ends, and following the manufacturer's instructions for assembly. These requirements are essential for ensuring a watertight and durable joint that can withstand the pressures and environmental conditions commonly encountered in ductile iron pipe systems.

Q:Can ductile iron pipes be used for underground fuel storage systems?: No, ductile iron pipes are not suitable for underground fuel storage systems. They are more commonly used for water and sewer applications due to their strength and durability in carrying liquids. Underground fuel storage systems require materials that are specifically designed to handle the corrosive nature of fuel and prevent leaks or contamination, such as double-walled fiberglass or steel tanks.

Q:How is ductile iron pipe protected against external corrosion?: To ensure the durability and longevity of ductile iron pipe, various methods are employed to protect it from external corrosion. One commonly used method is the application of protective coatings. Typically, a layer of zinc or asphaltic material is applied to the pipe, creating a barrier between the iron and the surrounding environment. This coating prevents direct contact between the pipe and corrosive elements like soil, moisture, and chemicals, thereby reducing the risk of corrosion. Another layer of protection is provided by wrapping the ductile iron pipe with polyethylene or polypropylene tape. This tape acts as a physical barrier, shielding the pipe from moisture and other potentially corrosive substances. Great care is taken during the application process to ensure complete coverage and adherence to the pipe's surface. Cathodic protection is also commonly used to safeguard ductile iron pipes from external corrosion. This technique involves installing sacrificial anodes or impressed current systems near the pipe. These anodes generate a protective electrical current that counteracts the corrosion process, effectively inhibiting the deterioration of the pipe's surface. Proper installation practices also play a crucial role in preventing external corrosion. It is important to bury the pipe at an appropriate depth, ensuring adequate soil coverage. This minimizes exposure to corrosive elements and maintains the integrity of the protective coatings. Additionally, using corrosion-resistant bedding materials and employing proper backfilling techniques can further enhance the pipe's resistance to external corrosion. In conclusion, a combination of protective coatings, tape wrapping, cathodic protection systems, and proper installation practices ensures the protection of ductile iron pipe against external corrosion. These measures work together to provide a strong defense against corrosive forces, ensuring the pipe's reliability and longevity in various applications.

Q:Can ductile iron pipes be used in oil or gas transmission pipelines?: Yes, ductile iron pipes can be used in oil or gas transmission pipelines. Ductile iron pipes have excellent strength, durability, and corrosion resistance, making them suitable for transporting oil or gas over long distances. Additionally, their flexible nature allows them to withstand ground movements and reduce the risk of fractures or leaks in the pipeline system.

Q:Can ductile iron pipes be used in gravity sewer systems?: Yes, ductile iron pipes can be used in gravity sewer systems. Ductile iron is a strong and durable material that is commonly used in various applications, including sewer systems. It has excellent resistance to corrosion and can withstand high pressure and heavy loads. Additionally, ductile iron pipes have a smooth interior surface, which helps to reduce friction and improve the flow of waste and wastewater. Therefore, they are a suitable choice for gravity sewer systems, where the flow of sewage relies on gravity to move through the pipes.

Q:How does ductile iron pipe perform in extreme weather conditions?: Ductile iron pipe performs exceptionally well in extreme weather conditions. Its superior strength and durability make it resistant to cracking, breaking, or corroding, even in harsh environments. This stability allows it to withstand extreme temperatures, high winds, heavy rain, and even seismic activities, ensuring reliable performance and longevity.

Q:How to choose a ductile cast iron pipe with guaranteed quality: Cutting testing: iron filing resistance, filing issued a "Shua" sound, little sticky file, debris was gray with a small amount of white spot, look at the particles of different size, with small particles of fine powder, finger milling, it is easy to make fingers black. Ductile iron filing: when the resistance ratio of gray iron is slightly larger, there are obvious "Shua" sound ", little sticky file, debris was gray with fine bright particles ranging in size but with large particles, with finger milling chips, can be dyed black to gray fingers, but more black the degree of light

Q:Are there any special considerations for installing ductile iron pipe in rocky soils?: Installing ductile iron pipe in rocky soils presents various special considerations. First and foremost, the excavation process can be a challenge due to the presence of rocks. Trenching becomes more difficult and time-consuming, requiring specialized equipment to break through the rocks and create a suitable trench for the pipe installation. Furthermore, the rocky soil can cause abrasion and damage to the outer surface of the ductile iron pipe during installation. This poses a potential risk to the integrity of the pipe, leading to leaks or breakages in the future. To mitigate this risk, it is advisable to utilize protective measures such as rock shields or padding around the pipe, minimizing direct contact with the rocks. In addition, the presence of rocks can impact the backfilling process. Proper backfilling is essential to provide support and stability to the installed pipe. However, rocks can hinder the proper compaction of the backfill material, resulting in uneven support and potential movement of the pipe. Therefore, it is crucial to carefully select and place the backfill material, ensuring it is free from larger rocks and adequately compacted to provide sufficient support. Moreover, the rocky soil can also affect the installation of fittings and joints. The hardness of the rocks can make it challenging to align and connect the pipe with fittings or create secure joints. Therefore, extra care must be taken during the installation process to ensure proper alignment and secure connections, preventing leaks and ensuring the long-term functionality of the ductile iron pipe system. In conclusion, installing ductile iron pipe in rocky soils demands special attention to overcome challenges related to excavation, abrasion, backfilling, and fitting installation. By taking these factors into account and implementing appropriate measures, the installation process can be carried out successfully, allowing the pipe system to operate effectively even in rocky soil conditions.

Q:What is the expected maintenance for ductile iron pipes?: To ensure the longevity and optimal performance of ductile iron pipes, regular inspections and preventative measures are required. The first step is to conduct routine visual inspections to detect any signs of corrosion, leaks, or damage. By examining the external surface for cracks, rust, or discoloration, potential issues can be identified at an early stage. In addition, periodic cleaning of the pipes is necessary to eliminate any debris or sediment build-up that could obstruct the water flow. This can be accomplished by flushing the pipes or utilizing mechanical cleaning techniques. It is also crucial to regularly check and maintain the protective coatings on the pipes, such as linings or external paints, to prevent corrosion and maintain their structural integrity. To extend the lifespan of ductile iron pipes, a comprehensive corrosion control program should be implemented. This may involve applying corrosion inhibitors, utilizing cathodic protection systems, and periodically re-coating the pipes. Regular monitoring of water chemistry parameters, such as pH levels and chlorine content, can further prevent corrosion and prolong the pipes' lifespan. Lastly, maintaining accurate records of maintenance activities, such as inspections, cleaning, and repairs, is essential for tracking the condition of the pipes over time. This enables proactive planning for future maintenance and replacement requirements, ensuring the efficient and reliable functioning of ductile iron pipes.

Q:Are ductile iron pipes suitable for installation in rocky or hard soil conditions?: Yes, ductile iron pipes are suitable for installation in rocky or hard soil conditions. Ductile iron has excellent strength and durability, making it highly resistant to external pressures and impacts. It can withstand the challenges posed by rocky or hard soils, ensuring reliable and long-lasting performance.

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