DUCTILE IRON PIPE K8 DN700

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:What is the relationship between continuous cast iron pipe and ductile iron pipe?
In general, the continuous cast iron pipe is the continuous casting of gray cast iron pipe, while the centrifugal cast iron pipe is centrifugal ductile iron pipe. Of course, you have to be hard, just to make continuous ductile iron pipes, that's what you want.
Q:Disadvantages of ductile iron pipes
Compared with cast iron, ductile iron has an absolute advantage in strength. The tensile strength of ductile iron is 60K, while the tensile strength of cast iron is only 31k. The yield strength of ductile iron is 40K, while the cast iron does not show yield strength, and eventually breaks. The strength to cost ratio of ductile iron is far superior to that of cast iron.
Q:How much pressure can the ductile iron pipe socket meet?
If it is a general installation, you can rest assured, are within the scope of tolerance.
Q:What does ductile iron pipe "K" mean?
K means wall thickness registration, general water supply and drainage, now China uses K9, and some countries in South America, such as Brazil, use K7.The wall is thick =k (DN/1000+0.5), such as K9's DN500 tube, with a wall thickness of =9* (500/1000+0.5) =9mm
Q:What's the difference between grey cast iron pipe and ductile iron pipe?
Ductile iron pipe is a kind of casting alloy developed in the late 1940s. It is a kind of spheroidal graphite cast iron which is added into the molten iron by adding inoculant and inoculant. The mechanical properties of spherical graphite, so much more better than that of grey cast iron, cast iron, close to the steel, but the price is lower than steel, and still has many excellent properties of ordinary cast iron, such as good casting, shock absorption, machinability and low notch sensitivity etc.. Therefore, many important mechanical parts, such as crankshaft, connecting rod, gear, valve body and cylinder liner, can be made of ductile iron to save steel and reduce cost.
Q:What are the risks in the process of conveying ductile iron pipes?
Transportation: when transporting pipes by car, two or more pieces of wood should be placed on the platform. The tubes are placed on the wood and fixed with wedges. The pipe out of the car parts shall not exceed the length of 1/4 in vitro. When more than one layer of pipe is installed, the direction of the pipe shall be reversed in each layer, and cushion or cushion shall be added between the two layers of pipes. Finally, the wire rope and cushion are fixed firmly. In the process of transportation, check the risk of falling pipe frequently, check whether the stop wedge is loose, slow down when the road is rough or sharp turn.
Q:What effect does magnesium play in nodular cast iron?
Magnesium can be graphite precipitated in spherical form.But the specific mechanism is not clear, and now it is still debated in the academic circles.In addition, magnesium and sulfur generate MgS, which removes S from molten iron, which impedes the formation of spheroidal graphite.Therefore, Mg has two functions to eliminate the influence of S on Nodular Iron and promote the precipitation of graphite in spherical form.
Q:What new technologies are there for the installation of ductile iron pipes?
The latest installation technology is the use of cast iron pipe special installation tools, a person can be convenient and efficient operation, 5 minutes an interface, very convenient, called cast iron pipe installation tool, you can search.
Q:Which is better, ductile iron pipe and spray plastic pipe?
Ductile cast iron: the use of more than 18 by adding nodulizer, after centrifugal ductile cast iron machine high speed centrifugal cast pipe, called "ductile" (Ductile Cast Iron Pipes), referred to as ball pipe, ductile iron pipe and ductile iron pipe etc.. The utility model is mainly used for conveying water, and is an ideal choice for tap water pipes.
Q:Ductile iron pipe joint damage, water leakage, want to see the connection with other pipe fittings, how to operate?!
The ductile iron pipe can be used as the plugging device for the big part

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