DUCTILE IRON PIPE K8 DN500

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:Some questions about the bearing capacity of nodular cast iron pipes!
The minimum tensile strength of ductile iron is 400MPa, and the stresses can be calculated according to the wall thickness, diameter and safety factor.
Q:What do ductile iron pipes need to connect with three? Can I contact it directly?
Because the interface material used in the old process is poisonous, especially in the water supply pipeline, environmental protection requires a new process now
Q:Ductile iron pipes lined with cement mortar in the water (living water, water in the 6.9-7.3) in the early pH, why pH increased? How to solve this problem?
1, because of the bone in mortar, such as silicate products, there will be silicification reaction, in addition, there is the reaction of limestone in lime.2, cement mortar lining cover coating, that is, spray some paint! Some questions four are unavoidable
Q:What quota can be used for the installation of DN300 ductile iron pipes?
Ductile iron is a kind of high strength cast iron material developed in 50s twentieth Century, its comprehensive performance is close to the steel, it is based on its excellent performance, has been successfully used in casting complex stress, strength, toughness and wear resistance requirements of the higher parts. Nodular cast iron has developed rapidly to be second only to grey cast iron and widely used as cast iron material. The so-called "iron instead of steel", mainly refers to ductile iron.
Q:How much is the installation cost of the ductile iron tube?
Ductile iron pipes mainly called centrifugal ductile iron pipe, it has the properties of nature, iron and steel, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..
Q:Ductile iron pipe is flexible pipe or rigid pipe
Steel tubes, of course, because ductile iron pipes are not easily deformed.
Q:How can the ductile iron pipe be welded?
Welding cast iron is mainly in three aspects: carbon control, stress elimination, structural adjustment. You can choose better welding materials, such as WE777 and other imported welding materials. Crack resistance is very good. In addition, the sewing process can be adopted in the structure to increase the stability of the welding effect. You can learn more about WE777 welding applications.
Q:Ductile iron pipe is how many years warranty
Ductile iron pipe is a kind of cast iron pipe. In quality, the spheroidization of cast iron pipes is controlled to be 1-3 (spheroidization rate 80%), so the mechanical properties of the material have been better improved, with the nature of iron and the properties of steel. Ductile cast iron pipe after annealing, the microstructure is ferrite and pearlite, good mechanical properties, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..
Q:Which direction should the spigot of the K9 ductile iron pipe be installed?
Compared with the PE pipe, from the installation time, ductile pipe PE pipe installation is simple and rapid, and after the installation of internal and external pressure bearing better tightness and corrosion resistance; from the point of view, ductile pipe sealing better after installation, but also can improve the corrosion resistance of corrosion protection through a variety of means; from the hydraulic performance, because ductile pipe specifications generally refers to the inner diameter of PE pipe diameter specifications generally refers to the same specifications, because under the condition of ductile pipe can achieve greater runoff; from the installation and maintenance cost, ductile pipe have more favorable price. The main components of ductile iron pipes are carbon, silicon, manganese, sulfur, phosphorus and magnesium. The inner wall of zinc spray, anti-corrosion materials such as cement mortar.
Q:What is the exterior anticorrosion of nodular cast iron pipes?
According to the national standard GB/T13295-2008, external corrosion prevention technology of ductile cast iron pipe is coated with asphalt paint, spraying zinc, widely used in domestic manufacturers is spraying zinc spraying asphalt layers corrosion, zinc layer thickness: 130 grams / square meters, the thickness of asphalt 75Um.

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