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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

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Q:What is the relationship between continuous cast iron pipe and ductile iron pipe?
Continuous cast iron pipes are usually grey cast iron pipes. Its tensile strength and elongation are much lower than those of nodular cast iron. In chemical composition, grey cast iron has less carbon content than nodular cast iron. According to the organization, the graphite form of gray iron is flaky, and the graphite form in spheroidal graphite cast iron is spherical.
Q:Qianwei County ductile iron pipe which tool to use cutting convenience?
Cutting the ductile iron pipe by grinding is grinding and cutting the ductile iron tube continuously by grinding wheel until it breaks. To cut ductile iron pipes by grinding cutting method, the cutting parts should be crossed at first so as to avoid deviation during cutting. Place the drawn ductile iron tube in the cutting machine and fix the ductile iron tube and clamp it with a built-in clamp. Next, start the cutting machine and gradually press the handle of the cutting machine. The grinding wheel cuts into the ductile iron tube until the ductile iron pipe is cut off. When exerting pressure on the handle, do not force too hard at once, otherwise it will cause the grinding wheel to break. In the operation of the machine, the operator must not stand on the side of the grinding wheel, so as to avoid accidents. When the wheel appears in cutting, vibration, shaking, uneven phenomenon, should immediately stop the operation, check whether there is the wheel gap, if damaged, must be promptly replaced, to ensure safety and normal. Good cutting ductile cast iron pipe section, if there is to prevent the use of burrs, can be removed by grinding or machining file.
Q:Can the sealing ring of ductile iron pipe be reused?
The sealing ring is hard to install and take off. I have been in this line for six years. I haven't seen it removed. The rubber ring itself is not expensive. It is not necessary to reuse it.
Q:How to correctly measure ductile iron pipe
Ductile pipe diameter is around the tube around the peripheral measurement, use tools to gauge the inner diameter of the pipe, the length of the pipe is used to measure the ruler or tape, ductile iron pipe wall thickness can be measured directly, may also be a suitable tool for indirect measurement, the general profession will experience with project measure tube the size.
Q:How can the old water pipe ductile iron pipe be opened with three flanges?
First, the new process adopted; groove connection. With groove pieces, of course, ductile iron pipes should also be grooved pipes.Two, the old process1. dozen to lead lead; cut into strips, with a file play in the interface2. use expanded cement with asbestos3 use the asphaltBecause the interface material used in the old process is poisonous, especially in the water supply pipeline, environmental protection requires a new process now.
Q:How much pressure can the ductile iron pipe socket meet?
If you let him as the supporting points, I do not recommend this
Q:What is the minimum pipe diameter of cast iron pipe?
Nominal diameter of continuous grey cast iron pipe is 75~1200 mm, minimum 75 mm, maximum 1200 mm.
Q:Ductile iron pipe joint damage, water leakage, want to see the connection with other pipe fittings, how to operate?!
The ductile iron pipe can be used as the plugging device for the big part
Q:Usage of ductile iron pipe expander
Usage of ductile iron pipe expander:1, the expansion device should check its type, specification and piping configuration before installation, must comply with the design requirements.2, the expansion of the inner sleeve should be noted that the direction of the inner sleeve is consistent with the direction of the medium flow. The hinge rotation plane of the hinge type telescopic device should be consistent with the displacement rotation plane.3, the need for "cold tight" expansion device, pre deformation of the auxiliary components should be installed in the pipeline before they can be removed.4, it is strictly prohibited to use telescopic deformation method to adjust the installation of the pipe, so as not to affect the normal function of the telescopic device, reduce the service life and increase the piping, equipment and supporting components of the load.5 、 during installation, welding slag is not allowed to splash to the surface of wave shell, and the wave shell is not allowed to suffer other mechanical damage.6, pipe installation is completed, should be removed as soon as the wave expansion device used for installation and transportation of yellow auxiliary positioning components and fasteners, and according to the design requirements will be transferred to the specified position limiting device, the pipe system has the ability to compensate fully in the environmental conditions.
Q:What is a slide in type T flexible interface?
The disadvantage of the T type interface is the ability to prevent pipe slippage because the interface can not withstand axial forces, so the base of the line is positioned against the axial forceFigure slider type (type T) interface (TYT type)The T type interface utilizes the self sealing action of the rubber ring to preserve the tightness of the water, as shown in the following figure. The so-called self sealing action is that the rubber ring is subjected to fluid pressureFig. interface rubber sealWhen the actual contact pressure to form a rubber ring is equal to the contact pressure and the fluid pressure generated by the installation of pre compression on the rubber ring and the new contact pressure. Due to the contact pressure than the fluid pressure, so the interface has good sealing function.

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