Ductile Iron Pipe Cast Iron EN545 Class DN600

Ductile Iron Pipe Cast Iron EN545 Class DN600

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Loading Port:: China main port

Payment Terms:: TT OR LC

Min Order Qty:: 999 m

Supply Capability:: 9999 m/month

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1,Ductile Iron Pipe Description :
1) Pipes confirm to ISO2531,K9 class,T type joint,6m long,with inside cements lining conform to ISO4179, outside Zinc spraying(130g/m2) and bitumen coating(70μm) conform to ISO8179.
2) Pipe ends: Spigot and socket ends, with 100% SBR rubber gaskets accoding to ISO4633
3) we can do third party inspection according to customer's request.
4) Our products have been sold to many international market,such as Middle East and South East Asia and Africa.
2,Main Features of the Ductile Iron Pipe:
•High yield strength
•High tensile Strength
•High corrosion resistance
•Pressure Resistence
•Anti-corrosion
•Installation is convenient
•Satisfy the highest hygienic standards
1. Material: Ductile iron grade 500-7/ 450-10 in accordance with ISO1083
2. Standard: ISO 2531, EN545, EN598, ANSI, AWWA
3. Certificate: ISO9001, ISO14001, SGS, NSF, WRAS
4. Test: In accordance with ISO 2531 / EN 545 / EN598 and 100% water pressure test
5. Length: 6m or cut into 5.6m, 5.7m, 5.8m
6. Internal Lining: Cement, conform to ISO4179
3,Ductile Iron Pipe Images:

Ductile Iron Pipe Cast Iron EN545 Class DN600

4. Ductile Iron Pipe Specification
Standard: API SPEC 5L 44th eidtion,ASTM A252-98(2007)
Grade:      A53 Grades A/B, ASTM A106 Grades B/C,ASTM A179
                 AWWA, C200, ASTM A139, ASTM A120,   API 5L Grade B
                  X42, X52, X56, X60, X65, X70, X80, X100
Weld Alternatives: LSAW
OD size range: 6.4~44.5mm
Wall thickness: 406.4~1422mm
Length:   3 - 12 m according to requirment
5.FAQ:
We have organized several common questions for our clients，may help you sincerely：
1.Q: Why would you choose ductile iron pipe rather than other pipe materials?
A:The reasons are obvious for that not only ductile iron pipe possesses the inherent strength and flexibility of ductile iron, combined with proven corrosion protection systems, but also the cost savings can be achieved from design to installation and commissioning.
2.Q:Why can you guarantee the inner of pipes can’t be corroded?
A: High alumina cement mortar lining and sulphate-resistant cement mortar lining. These two special linings are applicable to inner anti-corrosion for sewage pipes, improving resistance to erosion of the sewage components.

Q:Is there any cast iron pipe used in the fire hose?: I do not know, are generally seamless steel pipe or spiral pipe, straight seam pipe.

Q:How are ductile iron pipes manufactured?: Ductile iron pipes are manufactured through a process known as centrifugal casting, which involves the use of a spinning mold. The process begins with the selection and preparation of high-quality ductile iron, which is a type of cast iron that contains small amounts of magnesium to enhance its strength and ductility. First, the ductile iron is melted in a furnace at extremely high temperatures. Once the molten iron reaches the desired temperature, it is poured into a spinning mold. The spinning mold is designed in the shape of a pipe, and it rotates at a high speed to distribute the molten iron evenly along its inner surface. As the mold spins, the molten iron cools and solidifies against the mold walls. This rapid cooling results in a fine-grained structure and enhances the mechanical properties of the pipe, such as its strength and durability. The spinning mold continues to rotate until the pipe has completely solidified, which typically takes a few minutes. After solidification, the pipe is removed from the mold, and excess material, known as the "skin," is removed. The skin is typically removed by machining or grinding to achieve the desired dimensions and surface finish. Next, the pipe undergoes heat treatment to further enhance its mechanical properties and reduce internal stresses. Once the heat treatment is completed, the pipe is thoroughly inspected for any defects or imperfections. This includes visual inspections, non-destructive testing methods, and pressure testing to ensure the pipe meets the required specifications and standards. If any defects are detected, the pipe may be repaired or rejected depending on the severity of the issue. Finally, the pipes are coated with a protective layer to prevent corrosion and enhance their longevity. This coating can be applied through various methods, such as cement mortar lining, epoxy coating, or zinc coating. Overall, the manufacturing process of ductile iron pipes involves melting the iron, centrifugal casting, cooling, skin removal, heat treatment, inspection, and coating. This process ensures the production of high-quality pipes that possess excellent strength, durability, and resistance to corrosion.

Q:How does ductile iron pipe handle ground movement and settlement?: Ductile iron pipe is highly resilient and can effectively handle ground movement and settlement. Its flexibility and strength allow it to withstand external loads and pressure variations caused by ground shifts and settlement. The pipe's inherent ability to absorb and distribute stress ensures its stability, minimizing the risk of damage or failure due to ground movement. Additionally, ductile iron pipes are commonly installed with flexible joints that further accommodate ground shifts, providing a reliable and durable solution for underground applications.

Q:Are ductile iron pipes suitable for trenchless pipe ramming installations?: Ductile iron pipes are indeed appropriate for trenchless pipe ramming installations. This material possesses remarkable strength and durability, enabling it to withstand the impact and stress encountered during the ramming process. Its exceptional tensile strength allows it to resist cracking or breaking when subjected to pressure. Moreover, ductile iron pipes are highly resistant to corrosion, rendering them ideal for underground installations. Furthermore, their smooth interior surface promotes fluid or gas flow. All in all, ductile iron pipes present a dependable and economical choice for trenchless pipe ramming installations.

Q:What is the expected service life of ductile iron pipe?: The expected service life of ductile iron pipe can vary depending on various factors such as the quality of the pipe, the environment it is installed in, and the maintenance and care it receives. However, on average, ductile iron pipe has a life expectancy of 80 to 100 years.

Q:How does ductile iron pipe perform in sandy or unstable soils?: Due to its inherent strength and flexibility, ductile iron pipe exhibits exceptional performance in sandy or unstable soils. Its composition, which includes a combination of iron, carbon, and small amounts of other elements, grants it superior mechanical properties compared to other pipe types. In sandy soils, where the ground may shift and cause pipe movement and deformation, ductile iron's high tensile strength and elongation characteristics enable it to withstand pressure and stress without fracturing or breaking. Its flexibility allows it to accommodate soil movement and settlement, reducing the risk of pipe failure. Furthermore, ductile iron pipe's resistance to corrosion makes it highly suitable for installation in sandy soils. The application of protective linings and coatings on both the interior and exterior of the pipe prevents corrosive elements in the soil from attacking the iron, ensuring durability and reliability in the long term. In unstable soils with varying compaction levels or weak load-bearing capacity, ductile iron pipe's sturdy construction provides stability and support. Its robustness allows for even distribution of loads, minimizing the chances of pipe deflection or collapse. Moreover, the joint design and sealing methods of ductile iron pipe, such as push-on joints or mechanical joints with rubber gaskets, offer excellent leak resistance and prevent soil infiltration. This further enhances its performance in sandy or unstable soils. Overall, the combination of strength, flexibility, corrosion resistance, and reliable joint systems makes ductile iron pipe an ideal choice for applications in sandy or unstable soils. It provides a long-lasting and efficient solution for the transmission of water and wastewater.

Q:What are the typical joint restraint requirements for ductile iron pipes under pressure?: In order to meet the joint restraint requirements for ductile iron pipes under pressure, there are two common options available: mechanical joint restraints and restrained joint systems. These restraints are essential to prevent separation or pulling apart of the pipes caused by internal pressure. A mechanical joint restraint, which is widely used, involves a series of bolts and clamps that securely hold the pipes together. These restraints are applied at each joint of the ductile iron pipes to ensure a tight and secure connection. By providing axial restraint, they prevent the pipes from separating along the pipe axis. Another option is the restrained joint system, which offers both axial and angular restraint. This system includes a specially designed joint that consists of a gasket, a restraining gland, and a series of bolts or wedges. The gasket ensures a watertight seal, while the restraining gland and bolts/wedges restrain the pipe joints, preventing separation under pressure. The specific requirements for joint restraints may vary depending on factors such as the pipe's diameter, wall thickness, and operating conditions. To determine the appropriate joint restraint system for a specific application, it is crucial to consult the manufacturer's guidelines and industry standards. Furthermore, proper installation and maintenance of the joint restraints are essential to ensure their effectiveness and longevity in restraining the pipes.

Q:The benefits of ductile iron castings: Nodular cast iron has developed rapidly to be second only to grey cast iron and widely used as cast iron material. The so-called "iron instead of steel", mainly refers to ductile iron

Q:Can ductile iron pipes be used for pressure reducing stations?: Yes, ductile iron pipes can be used for pressure reducing stations. Ductile iron pipes are known for their high strength and durability, making them suitable for handling high-pressure applications. They have excellent resistance to corrosion and can withstand the mechanical stresses and strains associated with pressure reducing stations. Additionally, ductile iron pipes have a smooth interior surface, which reduces friction losses and helps maintain a constant and controlled pressure within the system. Therefore, ductile iron pipes are a reliable and commonly used material for pressure reducing stations.

Q:How do ductile iron pipes perform in high-altitude areas?: Ductile iron pipes perform well in high-altitude areas as they are highly resistant to corrosion and can withstand extreme temperature variations. The material's flexibility and strength make it suitable for handling increased pressure caused by altitude changes, ensuring reliable water distribution systems even in mountainous regions.

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