DUCTILE IRON PIPE C Class DN500 System 1

DUCTILE IRON PIPE C Class DN500

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:How does ductile iron pipe handle ground movement and settlement?: Ductile iron pipe is highly resilient and can effectively handle ground movement and settlement. Its flexibility and strength allow it to withstand external loads and pressure variations caused by ground shifts and settlement. The pipe's inherent ability to absorb and distribute stress ensures its stability, minimizing the risk of damage or failure due to ground movement. Additionally, ductile iron pipes are commonly installed with flexible joints that further accommodate ground shifts, providing a reliable and durable solution for underground applications.

Q:What is the difference between spheroidal graphite cast iron QT400-15 and QT400-15A? What does the A mean later?: The front is the material grade, and the back of the A should have special requirements.

Q:Can ductile iron pipes be used for underground cable conduits?: Yes, ductile iron pipes can be used for underground cable conduits. Ductile iron pipes are known for their strength, durability, and corrosion resistance, making them suitable for various applications, including underground cable conduits. Their ability to withstand heavy loads and external pressures makes them a reliable choice for protecting and housing underground cables.

Q:What is the typical pressure rating of ductile iron pipes?: The typical pressure rating of ductile iron pipes ranges from 150 to 350 PSI (pounds per square inch), depending on the diameter and class of the pipe.

Q:Usage of ductile iron pipe expander: Ductile iron expansion is mainly provided with large flexible, easy installation, the product main material for nodular cast iron, nodular cast iron is mainly through spheroidization and inoculation by spherical graphite, effectively improve the mechanical properties of cast iron, especially the plasticity and toughness increased, resulting in higher than the strength of carbon steel. The material mainly has high strength of plasticity and toughness, and its development at home and abroad is very fast, the output has exceeded cast steel and malleable cast iron, become second only to gray cast iron casting alloy material. Spheroidal graphite is obtained by spheroidizing and inoculation of nodular cast iron. It can effectively improve the mechanical properties of cast iron, especially improve the plasticity and toughness, so as to obtain higher strength than carbon steel.

Q:How are ductile iron pipes restrained against axial thrust forces?: Ductile iron pipes are restrained against axial thrust forces through a combination of mechanical restraints and soil resistance. One common method of restraining axial thrust forces is by using thrust blocks. Thrust blocks are concrete structures that are built at bends, tees, and other locations where changes in direction occur in the pipeline. These blocks are designed to resist the axial forces and prevent the pipes from shifting or moving due to the pressure exerted by the flowing fluid. Additionally, mechanical restraints such as pipe restraints, thrust collars, and anchor blocks are used to provide further support and prevent axial movement. Pipe restraints are devices that are installed around the pipe and connected to adjacent structures, such as walls or concrete collars, to prevent movement. Thrust collars are also used to absorb and distribute the thrust forces generated by the flowing fluid. These collars are typically made of ductile iron or steel and are secured around the pipe to resist axial movement. Furthermore, soil resistance plays a significant role in restraining axial thrust forces. The weight of the soil surrounding the pipe creates frictional resistance, which helps counteract the axial forces. Proper trench backfilling, compaction, and adequate embedment of the pipe in the soil are essential to ensure effective soil resistance. In summary, ductile iron pipes are restrained against axial thrust forces through a combination of mechanical restraints such as thrust blocks, pipe restraints, and thrust collars, as well as soil resistance provided by proper trench backfilling and compaction. This comprehensive approach ensures that the pipes remain securely in place and can withstand the axial forces generated by the fluid flowing through them.

Q:Can ductile iron pipes be used for water treatment facilities?: Yes, ductile iron pipes can be used for water treatment facilities. Ductile iron pipes are known for their strength, durability, and corrosion resistance, making them suitable for transporting water in various treatment processes such as filtration, disinfection, and distribution. Their ability to withstand high pressures and external loads makes them a reliable choice for water treatment facilities.

Q:Can ductile iron pipes be used in tunneling or microtunneling projects?: Yes, ductile iron pipes can be used in tunneling or microtunneling projects. Ductile iron pipes are known for their durability, strength, and resistance to corrosion, making them suitable for underground applications. They can handle the pressure and load requirements of tunneling projects and provide reliable and long-lasting performance.

Q:What are the different corrosion protection options for ductile iron pipe?: To ensure the longevity and durability of ductile iron pipes, there are several options available for corrosion protection. These options are as follows: 1. Cement Mortar Lining: A layer of cement mortar is applied to the inner surface of the pipe, creating a barrier against corrosive elements in water or soil. This lining offers excellent corrosion resistance and can endure for many decades. 2. Polyethylene Encasement: The ductile iron pipe is wrapped with a layer of polyethylene material, which acts as a physical shield against external corrosive elements. This method is commonly employed in aggressive soil conditions and provides long-lasting protection. 3. Internal and External Coatings: Different types of coatings, such as epoxy, polyurethane, or fusion-bonded epoxy (FBE) coatings, can be applied to the inner and outer surfaces of the pipe to resist corrosion. These coatings form a barrier that prevents the pipe from corroding in the surrounding environment. 4. Cathodic Protection: An electrical current is utilized to safeguard the pipe from corrosion. Cathodic protection systems can be either galvanic (sacrificial anode) or impressed current systems. These systems control the flow of electrons, preventing the oxidation of the ductile iron pipe. 5. Zinc Coating: Also known as galvanizing, this method involves applying a layer of zinc to the surface of the ductile iron pipe. Zinc acts as a sacrificial anode, corroding instead of the iron pipe. Zinc coating is particularly effective in soil conditions with low resistivity, offering reliable corrosion protection. It is crucial to consider various factors such as the environment, water chemistry, soil conditions, and expected service life when choosing a corrosion protection option for ductile iron pipes. Consulting with corrosion protection specialists and engineers can assist in selecting the most suitable option for specific applications.

Q:Can the underground cast iron pipes be connected with clamps to form buttress?: Best not to, because the use of clamp connection way to connect the poor integrity of the pipeline, the base treatment is not in place or uneven settlement, it is easy to produce deformation, resulting in pipe bending deformation, easily leaked from the junction.

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