• DUCTILE IRON PIPE C Class DN1200 System 1
  • DUCTILE IRON PIPE C Class DN1200 System 2
  • DUCTILE IRON PIPE C Class DN1200 System 3
DUCTILE IRON PIPE C Class DN1200

DUCTILE IRON PIPE C Class DN1200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:What is the minimum cover requirement for ductile iron pipes?
The specific project or engineering design considerations typically determine the minimum cover requirement for ductile iron pipes. However, as a general rule, it is often recommended to have a minimum cover requirement of at least 2 feet (or 0.6 meters) from the top of the pipe to the finished ground surface. This recommendation helps protect the pipe from external loads, soil settlement, and potential damage during construction activities. Additionally, it contributes to the long-term structural integrity and durability of the ductile iron pipe system. It is crucial to consult local building codes, industry standards, and project specifications for accurate and up-to-date information on specific minimum cover requirements.
Q:Are ductile iron pipes suitable for installation in areas with high seismic activity?
Areas with high seismic activity are well-suited for the installation of ductile iron pipes. Their ability to withstand external loads and ground movement is a key advantage, making them ideal for seismic zones. In fact, these pipes possess excellent flexibility and high tensile strength, enabling them to endure ground shifting and seismic forces without breaking or fracturing. Additionally, their high resistance to impact and stress decreases their vulnerability to damage during seismic events. Furthermore, the performance of ductile iron pipes in seismic areas has been extensively demonstrated. They have been successfully implemented and utilized in earthquake-prone regions worldwide for numerous years, showcasing their capacity to endure ground movements caused by seismic activity without jeopardizing their structural integrity. Moreover, ductile iron pipes offer the added benefit of being highly durable and long-lasting, which is vital in high seismic areas where infrastructure must withstand frequent ground movements. Their extended lifespan reduces the necessity for frequent maintenance and replacement, resulting in a cost-effective option in the long term. However, it is crucial to note that proper installation techniques and adherence to seismic design guidelines are imperative to ensure optimal performance of ductile iron pipes in high seismic areas. Consulting experienced engineers and adhering to local building codes and regulations is recommended to guarantee correct installation and the ability to withstand the specific seismic conditions of the area. Overall, due to their flexibility, strength, durability, and proven performance, ductile iron pipes are regarded as a suitable choice for installation in areas with high seismic activity.
Q:How does ductile iron pipe perform in areas with high groundwater salinity?
Ductile iron pipe performs well in areas with high groundwater salinity due to its corrosion resistance properties. The iron pipe is coated with a protective layer that prevents corrosion and extends its lifespan, even in saline environments.
Q:Can ductile iron pipe be used for both water and sewage applications?
Yes, ductile iron pipe can be used for both water and sewage applications. It is a durable and versatile material that is resistant to corrosion and can handle the pressure and flow requirements of both water and sewage systems.
Q:What are the typical joint sealing requirements for ductile iron pipes under pressure?
The typical joint sealing requirements for ductile iron pipes under pressure include the use of rubber gaskets and mechanical joints. These joints are designed to provide a watertight seal and prevent any leakage or seepage of the pressurized fluid. Additionally, proper cleaning and lubrication of the joints before assembly is crucial to ensure a secure and effective seal. Regular inspection and maintenance are also necessary to identify and address any potential joint sealing issues.
Q:What is the maximum temperature that ductile iron pipe can handle?
The maximum temperature that ductile iron pipe can handle typically ranges between 350-400 degrees Fahrenheit.
Q:Are ductile iron pipes resistant to UV radiation?
Ductile iron pipes do not possess resistance against UV radiation. The exposure to UV radiation can lead to the deterioration and weakening of the material as time goes by. In order to safeguard ductile iron pipes from UV radiation, they must be covered or enveloped with a UV-resistant substance or coated with an appropriate protective layer. Furthermore, it is essential to conduct regular inspections and maintain the pipes adequately to identify and rectify any indications of UV damage.
Q:What are the different joint restraint systems available for ductile iron pipe?
There are several different joint restraint systems available for ductile iron pipe. These systems are designed to prevent movement and separation of the pipe at the joints, ensuring a secure and leak-free connection. Some of the common joint restraint systems for ductile iron pipe include: 1. Mechanical Joint Restraint: This system consists of a mechanical joint adapter and a restraining gland that provides axial restraint. The joint adapter is bolted to the pipe, while the restraining gland is bolted to the adjacent pipe or structure, preventing any movement. 2. Push-on Joint Restraint: In this system, a push-on joint is used along with a restraining gland that is bolted to the pipe or structure. The gland provides axial restraint by gripping the pipe and preventing it from moving. 3. Flex-Ring Joint Restraint: This system utilizes a flexible rubber ring that is installed inside the pipe's bell. The ring provides radial restraint by expanding against the pipe, ensuring a tight and secure connection. 4. Harness Joint Restraint: This system consists of a harness that is wrapped around the pipe and connected to a restraining gland. The harness provides both axial and radial restraint, keeping the pipe in place and preventing any movement. 5. Grip-Lock Joint Restraint: This system utilizes a wedge-shaped restraint that is inserted into the pipe's bell. The wedge expands and locks into place, providing both axial and radial restraint. 6. Restrained Joint System: This system incorporates a combination of mechanical and flexible joint restraints. It typically includes a mechanical joint adapter, a flexible joint restraint, and a restraining gland, providing both axial and radial restraint. These joint restraint systems are designed to meet specific application requirements and are often specified by engineers based on factors such as pipe diameter, operating pressure, and soil conditions. Each system has its own advantages and limitations, and the selection depends on the specific project needs and constraints.
Q:Do ductile iron pipes have inner enamel?
Internal enamel ductile iron pipe is yes, but now there is almost no market (except for special process requirements), in the civil construction market, new materials, new technologies, new technologies can be replaced, there are many.
Q:Can ductile iron pipes be used for water treatment plants?
Yes, ductile iron pipes can be used for water treatment plants. Ductile iron pipes have excellent corrosion resistance and durability, making them suitable for transporting water in water treatment plants. Additionally, their high tensile strength allows them to withstand the high pressures often found in these facilities.

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