DUCTILE IRON PIPE C Class DN1200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:What material is ductile cast iron 235A?
Nodular cast iron by spheroidization and inoculation by spherical graphite, effectively improve the mechanical properties of cast iron, especially the plasticity and toughness increased, resulting in higher than carbon steel. The strength of nodular cast iron is a kind of high strength cast iron material developed in 50s twentieth Century, its comprehensive performance is close to the steel. It is based on its excellent performance, has been successfully used in casting complex stress, strength, toughness and wear resistance requirements of the higher parts. Ductile iron has been the rapid development of cast iron material for application of gray cast iron, only very widely. The so-called "iron steel", mainly refers to the ductile iron.
Q:What is a graphite cast iron pipe?
There is a graphite tube, but there is no graphite cast iron (if not ductile iron)
Q:How can the steel plastic composite pipe be connected with the cast iron pipe?
Use stainless steel clamps to connect.
Q:Ways of connecting ductile iron pipes
In accordance with the wall thickness or pressure capacity, ductile iron pipe is divided into K8, K9, K10, K11, K12 four class, where the contract does not indicate, according to K9 supply.
Q:How much is the installation cost of the ductile iron tube?
Water supply pipe is the first choice, with high cost performance. Compared with the PE pipe, from the installation time, ductile pipe PE pipe installation is simple and rapid, and after the installation of internal and external pressure bearing better tightness and corrosion resistance; from the point of view, ductile pipe sealing better after installation, but also can improve the corrosion resistance through various anti-corrosion methods;
Q:How many degrees can the ductile iron pipe be each?
Minimum tensile strength: 420/Mpa, minimum yield strength: 300/Mpa, minimum elongation 7%.
Q:How can the ductile iron pipe be welded?
The nickel electrode cold welding, such as Z408
Q:How do we handle the leaking of the ductile iron pipe?
A hoop is a component that holds or ties another material with one material. It belongs to the fastener. The hoop holding device is composed of a hoop plate, a wing plate, a tension tie plate, a bolt and an inner liner. There are many kinds of hoop, hoop cable, wire rod hoop, hoop cable, wire hoop, stainless steel hoop are commonly used.
Q:What pipe can be used to replace the cast iron pipe in the water supply? Thank you
According to the casting method, it is divided into continuous cast iron pipe and centrifugal cast iron pipe, in which the centrifugal cast iron pipe is divided into sand mould and metal type two kinds. Divided into gray cast iron pipe and nodular cast iron pipe according to different material. According to the interface form, it is divided into flexible interface, flange interface, self anchored interface, rigid interface and so on. Among them, the flexible iron pipes rubber sealing ring; flange interface cast iron pipe flange fixed in the rubber pad, the flange gasket sealing; rigid interface cast iron pipe socket is large, straight pipe is inserted, sealed with cement, this technology has been basically eliminated.
Q:Fire water supply network adopts ductile iron pipe, the test pressure should be no more than MPa
Strictly speaking: the outer pipe network and the internal pipe network are the same. Minimum fire 1.0MPa, minimum sprinkler 1.4MPa. Because not only in accordance with the water pump, but also take into account the pressure on the fire engine.

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