Dry Method Sand Making Plant for Various Stone and Rocks Crushing

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Shanghai
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TT OR LC
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1 unit
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60 unit/month

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Dry Method Sand Making System introduction

 

Dry Method Sand Making System is researched and designed by the senior engineer of CNBM with 10 years experience , it combined all the machine into one equipment, including sand making , separating , dust separation and collection etc for crushing ,grinding ,stone-breaking-stone and reduce the motor power for the main machine .The final products is with stable gradation, cubic shape, adjustable fineness modulus . We control the stone powder content to meet National Standard effectively with Stone-Powder Separation Patent Technology . The final products from our Dry Method Sand Making System meet the requirement for high characteristic concrete and dry-mixed mortar . It saves much cost because the comprehensive performance of the final products is better than river sand and mountain sand . It leave out the heating procedure and save cost with the improved durability and strength and other performance for concrete . The final sand can be used directly without water washing . It is the first choice equipment for sand making in quarry , concrete industry, dry-mixed mortar industry without mixing river sand to adjust the ratio .

 

Dry Method Sand Making System Advantage :

1. The sand mould is premium.

During production process, “pounding, milling and rock hit rock” are all in one. Finished sands are gradating stability and in good shape (containing 10% or less micro-grading flour). All the sands are almost no flakiness. The finished sands are with more angular, nearly circular, fineness modulus (2.3 ~ 3.0). The percentage of powder content (below 10%) is adjustable. All the performance indicators are meets the national “Architecture Sand” standard GB14684-2011.(patented equipment).

 

2. Low energy consumption.

The energy consumption is 3kW/t which save 60% energy than the similar international or domestic products, greatly reducing the cost of production. Suit for the concrete sand cause its disposable sand ratio reach 0~4.75mm (>70%). And suit for dry-mixed mortar cause its disposable sand ratio reach 0 ~ 2mm(>40%).

 

3. Feed size range.

Feeding size from 0mm ~ 120mm.

 

4. Low noise.

Lower than traditional sand system 20db.

 

5. Wide range crushing.

In addition to variety of limestone, it can be used for crushing tailings, cobblestone, construction waste and other materials.

 

6. Environmental Friendly.

The system is equipped with advanced dust removal program, the working environment will be without any dust pollution.

 

7. Compact Structure.

100 ~ 200m2 (Transporting in parts available, finishing the installation and commissioning in a week normally), low height, the maximum height is 10 ~ 20 m.

 

8. High degree of automation.

Saving human resources greatly, because the control system is integrated in an operating room.

 

Dry Method Sand Making System parameter:

SJ-100

Feed particle size

Feed quantity

Discharge quantity

Material particle size

Power

The host system

03080mm

120t


04.75mm(>70%)

150kW

Feeding system

03080mm

120t



20kW

Discharge system

03mm(product)


80t

02mm(>40%)

15kW

De-dusting system


15000m3/h(wind)

Powder   quantity adjustable

Fine   powder

25kW

Sieving system

030mm

120t

120t

03mm;34.75mm;>4.75mm

11kW

Others





15kW

Total power





236kW

SJ-150

Feed particle size

Feed quantity

Discharge quantity

Material particle size

Power

The host system

030100mm

160t


04.75mm(>70%)

220kW

Feeding system

030100mm

160t



45kW

Discharge system

03mm(product)


110t

02mm(>40%)

30kW

De-dusting system


20000m3/h(wind)

Powder   quantity adjustable

Fine   powder

30kW

Sieving system

030mm

160t

160t

03mm;34.75mm;>4.75mm

15kW

Others





20kW

Total power





360kW

SJ-300

Feed particle size

Feed quantity

Discharge quantity

Material particle size

Power

The host system

030120mm

320t


04.75mm(>70%)

400kW

Feeding system

030120mm

320t



60kW

Discharge system

03mm(product)


220t

02mm(>40%)

45kW

De-dusting system


40000m3/h(wind)

Powder   quantity adjustable

Fine   powder

45kW

Sieving system

030mm

320t

320t

03mm;34.75mm;>4.75mm

22kW

Others





20kW

Total power





592kW

Note:

1.These parameters of sand production make limestone as a reference base.

2.Feed requirements in accordance with international standards, stone moisture is less than 5%.

3.Sand production will change according to different stone and raw material.

4.Designed by site-specific, picture is only for reference.

 

Dry Method Sand Making Plant for Various Stone and Rocks Crushing


Dry Method Sand Making Plant for Various Stone and Rocks Crushing


Dry Method Sand Making Plant for Various Stone and Rocks Crushing


Dry Method Sand Making Plant for Various Stone and Rocks Crushing

Dry Method Sand Making Plant for Various Stone and Rocks Crushing

Dry Method Sand Making Plant for Various Stone and Rocks Crushing


FAQ

1. Our Advantage

We are one of the largest State-Owned Enterprises in China which established in 1984 , has 30 years experience in stone crushing and sand making industry , have rich experience , We have professional R&D design department and technical engineer , we can make the design and suggest the suitable machine as per customer’s special requirement and any products is customized .

2. Quality Guarantee

We have Strictly Quality-Inspection Department and we also can apply SGS and other Third-Party Agency to check the Products to make sure superior quality .

3. Payment Terms :

Generally we accept TT and LC , if project requirement , we can accept DP and LC After Sight .

4. After Sales Service

We can send our engineer and sales manager to your job site for work and installation direction and make training for your workers .

5. Time of Delivery

We can overdo work for the customer to make sure the fast shipment 


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Q:What crusher is the counter hammer crusher? What's the difference? Is it all right?
Back hammer crusher with side length is not more than 500mm, 350MPa compressive strength is not more than the coarse, medium and fine materials (granite, limestone, concrete, etc.) are widely used in hydropower, highway, artificial sand stone, crushing and other industries.
Q:What's the difference between a short head cone crusher and a standard cone crusher?
The key to the difference is the fragmentation of the parallel belt. As can be seen from the diagram, the short head parallel belts are longer and the middle ones are second. In general, the short head with parallel length should be finely broken and placed in the middle and after crushing. The standard type is shorter because of the parallel belt. Therefore, the broken product is coarse, and the yield is high. It is generally used as a medium crushing after the rough crushing, namely the jaw type or gyratory crusher.
Q:What kind of crusher is used for the second crushing?
1, stone production line, second crushing, counterattack crusher2, sand production line second crushing with counterattack efficient sand making machine1 、 main equipment of stone production line:Stone production line, crushing material hardness is less than 320Mpa, such as granite, basalt, is suitable for two stage crushing process, the main equipment are: vibrating feeder, jaw crusher (a broken stone crusher (two) - can be broken, crusher, hammer crusher, impact crusher, vibrating screen) - finished stone, in the middle of the belt conveyor transmission material.Stone production line flow:First of all, the stone from the feeder evenly sent an initial coarse crusher crushing, and then produced into the coarse material by belt conveyor to the two stage crusher (crusher, hammer breaking) for further crushing, fine crushing stone into the shaker distinguish different specifications of stones, to meet the requirements of the stones size by finished belt conveyor to finished material pile; gravel does not meet the size requirements by belt conveyor feed back to the crusher are broken again, forming a closed loop several times. The particle size of the finished product can be assembled and graded according to the user's requirements. It can be equipped with auxiliary dust removal equipment to protect the environment.2 、 main equipment of sand and gravel production line:Sand production line of general material for quartz stone, limestone, sand production line production process is basically the same, the main equipment: vibrating feeder, jaw crusher (usually two, PE and PEX thick broken jaw crusher, jaw crusher thin broken stone hardness is low, you can omit the thick broken) - sand (general machine for shock type, can also be used instead of roller crusher) - shaker - sand washing machine, sand product, in the middle of the belt conveyor transmission material.
Q:What are the uses of cone crushers?
Cone crusher is also divided into several kinds, including spring cone crusher, hydraulic cone crusher and high efficiency hydraulic cone crusher. They are widely used in metallurgy, construction, road construction, chemical and silicate industries, crushing materials, crushing medium and medium hardness of a variety of minerals and rocks. The cone crusher is characterized by large crushing ratio, high efficiency, low energy consumption, uniform particle size and suitable for medium crushing and fine crushing of various ores and rocks.
Q:Waste rock wool how to deal with, there can be recycled?
This belongs to industrial waste, does not belong to ordinary living garbage, environmental sanitation departments are not responsible for processing. You'd better contact the local environmental protection department first.If the amount is not large, and no treatment, can be poured into the living garbage.
Q:What is a dry hammer crusher? Who can tell me?
Drying hammer crusher is used for crushing hammer breaking drying, and drying it soft and non abrasive materials, such as gypsum, chalk, clay slurry, filter cake, such as industrial by-product gypsum and FGD gypsum are scattered, drying and calcination, the machine has high production efficiency and low energy consumption that has the effect of scattered and broken in the drying time.
Q:What does "mantle" mean in the crusher? Which part is it?
It's shell. A part of a layer outside a crusher.
Q:How much is a mobile crusher set?
2 million -900 million. Quote in detail according to your specific circumstances.You can send samples, you choose your own, and then to help you determine.
Q:What are the requirements for the installation of jaw crusher?
In order to reduce the vibration, the installation of the equipment, should be in the middle of crusher and concrete foundation pad with not less than 10 mm thick cloth rubber belt material, to be two times the cement grouting to tighten bolts after the firm. In the process of machine must determine the level level, the level of deviation in the width of the front wall frame within the scope of control in 2 mm below the level of the test stand is particularly important, it can ensure that the inlet position due to the deflection of the crusher unilateral feed and other phenomena that occur in the work because of the uneven load, to avoid damage to equipment.
Q:How many sides of the 1400 cone crusher?
If you don't open the loop, you can pass four hundred or five hundred tons.

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