• Continuous Casting Machine (R4M 3-Strand) System 1
Continuous Casting Machine (R4M 3-Strand)

Continuous Casting Machine (R4M 3-Strand)

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Loading Port:
China Main Port
Payment Terms:
TT or LC
Min Order Qty:
1 Set set
Supply Capability:
20 Sets Per Year set/month

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Technology process:

1.Heat the EVA film

2.Cover the heated EVA film on the mould(can be made from wood or aluminum)

3.Spray a coating in a certain baume degree

4.Put on the empty blask

5.Sand-up the flask and vibrate to compaction

 

Packaging & Delivery

Packaging Details:containers

Delivery Detail:Complete one set of equipment needs for three months

Q:What are the temperature and time parameters for different metal casting processes?
The temperature and time parameters for different metal casting processes can vary depending on the specific metal being used and the desired outcome of the casting. However, there are some general guidelines that can be followed. In sand casting, which is one of the most common casting processes, the temperature of the molten metal is typically between 1,200 and 1,500 degrees Celsius (2,200 and 2,700 degrees Fahrenheit). The molten metal is poured into a mold made of sand, and the time it takes for the metal to solidify can range from a few minutes to several hours, depending on the size and complexity of the casting. In investment casting, also known as lost wax casting, the temperature of the molten metal is usually around 1,000 degrees Celsius (1,800 degrees Fahrenheit). In this process, a wax pattern is created and coated with a ceramic shell. The wax is melted out, leaving behind a cavity in the mold. The molten metal is then poured into the mold, and the time it takes for the metal to solidify can range from a few minutes to several hours, depending on the size and complexity of the casting. For die casting, the temperature of the molten metal is typically between 600 and 700 degrees Celsius (1,100 and 1,300 degrees Fahrenheit). In this process, molten metal is forced into a steel mold under high pressure. The metal solidifies quickly, usually within a few seconds to a few minutes, depending on the size and complexity of the casting. In continuous casting, which is often used for producing long, continuous shapes such as bars and tubes, the temperature of the molten metal can be as high as 1,600 degrees Celsius (2,900 degrees Fahrenheit). The metal is poured into a water-cooled mold, and the time it takes for the metal to solidify can range from a few seconds to several minutes, depending on the size and shape of the casting. It is important to note that these temperature and time parameters are general guidelines and can vary depending on the specific requirements of each casting process. It is always recommended to consult the specific guidelines and recommendations provided by the manufacturer or expert in the field for the best results.
Q:What are the different types of shakeout and cleaning equipment used in metal casting machinery?
Metal casting machinery commonly utilizes various types of shakeout and cleaning equipment. 1. Vibratory Shakeout Machines are widely employed due to their high efficiency and capacity to handle large quantities of castings. These machines employ vibrations to loosen and separate sand and debris from the castings effectively. 2. Rotary Drum Shakeout Machines consist of a sizable rotating drum that tumbles the castings, causing the sand to dislodge. The drum incorporates fins or paddles to aid in the separation process. These machines are ideal for handling smaller to medium-sized castings. 3. Shot Blast Cleaning Machines utilize high-speed projectiles like steel shots or grits to eliminate sand and impurities from the castings. The projectiles are propelled at high velocity onto the casting surfaces, effectively removing contaminants. This equipment is commonly used for cleaning intricate and smaller castings. 4. Air Blast Cleaning Machines rely on compressed air to blow off sand and debris from the castings. The force of the air effectively removes unwanted materials from the casting surfaces. These versatile machines are suitable for cleaning castings of various sizes and complex shapes. 5. Tumbling Barrels are cylindrical containers that rotate and tumble the castings along with abrasive materials like sand or steel shots. The continuous tumbling action aids in the removal of sand and other impurities from the castings. Tumbling barrels are commonly employed for cleaning and deburring small to medium-sized castings. 6. Magnetic Separators are utilized to eliminate metallic debris such as iron or steel particles from the castings. These machines use powerful magnets to attract and separate the metallic impurities from the castings, ensuring a clean and high-quality finished product. In conclusion, the selection of shakeout and cleaning equipment depends on factors such as the type and size of castings, as well as the desired level of cleanliness and efficiency. Manufacturers often employ a combination of different equipment to achieve optimal results in metal casting machinery.
Q:How does metal casting machinery handle different casting methods such as sand casting, investment casting, and die casting?
Different casting methods, including sand casting, investment casting, and die casting, can be handled by metal casting machinery. Specific processes and equipment are designed for each method. For sand casting, the machinery typically includes pattern or mold-making equipment used to create the mold cavity. Sand is compacted around the pattern, and molten metal is poured into the mold cavity. Sand mixers, molding machines, and shakeout systems are usually part of the machinery used for sand casting, which aids in removing the castings from the molds. Investment casting, also known as lost-wax casting, involves creating a wax pattern of the desired shape. This pattern is then coated with a ceramic shell, which hardens to form a hollow ceramic mold. The wax is melted out, and metal is poured into the mold. Wax injection machines, autoclaves or burnout ovens, and induction or vacuum casting equipment are typically used in metal casting machinery for investment casting. Die casting is a process that injects molten metal into a reusable steel mold, or die. High-pressure casting machines are used to apply force and inject the molten metal into the die cavity. Cooling systems are included in die casting machinery to solidify the metal quickly. Trimming and finishing machinery is often used to achieve the desired final shape and remove excess material from the casting. In conclusion, metal casting machinery is designed for specific casting methods such as sand casting, investment casting, and die casting. Each method requires unique equipment and processes to ensure the quality and shape of the final casting.
Q:How do you ensure operator safety and prevent accidents with metal casting machinery?
To ensure operator safety and prevent accidents with metal casting machinery, several measures can be taken. First, comprehensive training programs should be implemented to educate operators about the proper use of machinery and safety protocols. Regular maintenance and inspections of machinery should also be conducted to identify any potential hazards or malfunctions. Additionally, providing operators with personal protective equipment, such as gloves, safety glasses, and ear protection, can help minimize the risk of accidents. Finally, establishing clear and effective communication channels between operators, supervisors, and maintenance personnel can ensure that any safety concerns or issues are promptly addressed and resolved.
Q:How do you choose the right pattern for a specific casting project?
To make an informed decision when selecting a pattern for a casting project, careful consideration and evaluation of various factors are necessary. Here are some steps that can assist you in this process: 1. Thoroughly comprehend project requirements: Begin by fully understanding the specifications and demands of the casting project. Take into account factors such as material, size, complexity, and desired finish of the final product. These considerations will aid in determining the appropriate pattern and casting method. 2. Assess pattern materials: Depending on the project, patterns can be crafted from a variety of materials, including wood, metal, or plastic. Evaluate the advantages and disadvantages of each material, taking into account factors like durability, cost, and ease of fabrication. Select a material that aligns with the specific project requirements and budget. 3. Evaluate pattern complexity: Analyze the intricacy and complexity of the casting design. If the project involves complex geometries or intricate details, a more advanced pattern-making technique, such as 3D printing or CNC machining, may be necessary. Simpler designs can be achieved using traditional pattern-making methods. 4. Determine quantity and timeline: Establish the required quantity of castings and the project timeline. For low-volume production or prototyping, a single-use pattern may be sufficient and cost-effective. However, for high-volume production, a more durable pattern capable of producing multiple castings may be necessary. 5. Consider cost and budget: Evaluate the cost implications of pattern-making materials, equipment, and fabrication techniques. Take into account the initial investment, maintenance costs, and expected lifespan of the pattern. Balancing these factors with the project budget will allow you to choose the most cost-effective pattern option. 6. Seek expert advice if necessary: If you are new to casting or uncertain about pattern selection, consider consulting experienced professionals or pattern suppliers. They can offer valuable insights and recommendations based on their expertise and knowledge of specific casting processes. 7. Test and iterate: Before finalizing the pattern, it is advisable to create a prototype or conduct a small-scale casting trial. This will enable you to evaluate the pattern's performance, identify any flaws or required improvements, and make necessary adjustments before proceeding with full-scale production. Remember, selecting the appropriate pattern for a specific casting project requires a combination of technical knowledge, careful evaluation of project requirements, and consideration of cost and timeline constraints. Devoting time to making an informed decision will greatly contribute to the success of your casting project.
Q:How does metal casting machinery handle the removal of gates and risers from castings?
Metal casting machinery handles the removal of gates and risers from castings through various methods. One commonly used method is called manual cutting, where operators use cutting tools such as saws, chisels, or thermal torches to remove the excess material. This process requires skilled labor and precision to ensure that the gates and risers are removed without damaging the casting itself. Another method is using automated machinery, such as a gate and riser removal system. This system utilizes robotic arms or mechanical devices to precisely cut off the gates and risers from the castings. These machines are programmed to follow a specific path and cut off the excess material with high accuracy and consistency. This method is often used for larger scale production where efficiency and speed are crucial. Additionally, there are also specialized tools and machines, such as grinding or milling machines, that can be used to remove gates and risers. These machines are equipped with abrasive wheels or cutting tools that can grind or mill away the excess material. They are particularly useful for castings with intricate shapes or hard-to-reach areas. In some cases, the removal of gates and risers can also be done through mechanical means, such as breaking or snapping them off. This method is often used for castings with smaller gates and risers that can be easily separated from the main casting. Overall, metal casting machinery employs a combination of manual and automated techniques to handle the removal of gates and risers from castings. The choice of method depends on factors such as the size and complexity of the casting, production volume, and desired efficiency.
Q:Can metal casting machinery be used for investment casting of copper alloys?
Yes, metal casting machinery can be used for investment casting of copper alloys. Investment casting, also known as lost-wax casting, is a process that involves creating a wax pattern, coating it with a ceramic shell, and then melting away the wax to create a hollow mold. This mold is then filled with molten metal to create the final product. Metal casting machinery is versatile and can be adapted to cast a wide range of metal alloys, including copper alloys. The process for investment casting of copper alloys is similar to that of other metals, with some minor adjustments to account for the unique characteristics of copper. One important consideration when casting copper alloys is the higher melting temperature compared to other metals. Copper alloys typically have melting points ranging from 1100°C to 1200°C (2012°F to 2192°F), which means that the machinery used for investment casting should be capable of reaching and maintaining these temperatures. Another factor to consider is the reactivity of copper. Copper alloys can react with oxygen in the air, leading to the formation of oxides on the surface of the castings. To prevent this, the investment casting process may include the use of protective atmospheres or fluxes to minimize oxidation during melting and pouring. Overall, with the right equipment and process adjustments, metal casting machinery can successfully be used for investment casting of copper alloys. This allows for the production of complex and intricate copper alloy parts with high dimensional accuracy and surface finish, making it a viable option for various industries, including automotive, aerospace, and electrical.
Q:What are the maintenance practices for metal casting machinery?
Maintenance practices for metal casting machinery are essential to ensure the smooth and efficient operation of the equipment. Here are some key maintenance practices that should be followed: 1. Regular Cleaning: Metal casting machinery should be cleaned regularly to remove any dirt, debris, or leftover casting materials. This can be done using brushes, air blowers, or vacuum cleaners. Cleaning helps prevent clogging or blockages in the machinery, which can affect its performance. 2. Lubrication: Proper lubrication is crucial for the smooth functioning of metal casting machinery. Moving parts and bearings should be lubricated regularly using appropriate lubricants to reduce friction and prevent wear and tear. It is important to follow the manufacturer's recommendations for lubrication intervals and use the specified lubricants. 3. Inspection and Replacement of Parts: Regular inspection of the machinery is necessary to identify any worn-out or damaged parts. These parts should be replaced immediately to prevent further damage and breakdown of the equipment. Common parts that may require inspection and replacement include molds, crucibles, ladles, and cooling systems. 4. Calibration: Metal casting machinery often relies on precise measurements and temperatures. Regular calibration of temperature gauges, pressure sensors, and other measuring devices is essential to ensure accurate readings. Improper calibration can lead to faulty casting and result in product defects. 5. Cooling System Maintenance: The cooling system in metal casting machinery plays a vital role in controlling the temperature of the molds and preventing overheating. Regular maintenance of the cooling system, including cleaning filters, checking for leaks, and ensuring proper coolant levels, is necessary to maintain optimal performance. 6. Electrical and Safety Checks: Metal casting machinery typically involves high electrical energy and can pose safety risks. Regular electrical checks, including inspections of wiring, connectors, and grounding, should be conducted to identify any potential hazards. Safety features such as emergency stop buttons and safety guards should also be inspected and maintained. 7. Training and Documentation: Proper training should be provided to operators and maintenance personnel on the correct usage and maintenance procedures of metal casting machinery. Additionally, it is important to document all maintenance activities, including dates, findings, and actions taken. This documentation helps in tracking the history of maintenance and can be valuable for troubleshooting or future reference. By following these maintenance practices, metal casting machinery can be kept in optimal condition, minimizing breakdowns, reducing production downtime, and ensuring high-quality castings. Regular maintenance not only extends the lifespan of the equipment but also improves safety and productivity in metal casting operations.
Q:How are the gating and risering systems designed and implemented using metal casting machinery?
The gating and risering systems in metal casting machinery are designed and implemented to ensure proper flow of molten metal and minimize defects in the casting. The gating system consists of channels and passages that allow the molten metal to flow into the mold cavity, while the risering system provides additional pathways for the escape of gases and aids in the solidification process. These systems are designed using computer-aided design (CAD) software and are implemented by creating patterns or molds with the required gating and risering features. The metal casting machinery then pours the molten metal into the mold, following the designed gating and risering systems, to achieve a successful casting with minimal defects.
Q:Can metal casting machinery be used for producing castings with high heat resistance?
Yes, metal casting machinery can be used for producing castings with high heat resistance. By utilizing specialized materials such as alloys with high melting points, using proper mold coatings, and employing advanced cooling methods, metal casting machinery can produce castings capable of withstanding high temperatures.
Our professions include metallurgical technology, equipment and automation. We can provide the best solutions to the production process, design & manufacture of equipment and electrical automation regarding various industries in domestic and foreign districts with exquisite technology and fine quality service. We can provide all-around services to customers from development & design to the provision, installation and running of products.Strong technical strength, advanced equipment manufacturing technology, fine quality professional talents, and perfect service systems all bring about reliability, relaxation, convenience and delight to the cooperation with customers from beginning to end.

1. Manufacturer Overview

Location Jiangsu,China (Mainland)
Year Established 2000
Annual Output Value
Main Markets South America
Eastern Europe
Southeast Asia
Africa
Mid East
South Asia
Domestic Market
Company Certifications

2. Manufacturer Certificates

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3. Manufacturer Capability

a)Trade Capacity  
Nearest Port SHANGHAI
Export Percentage 21% - 30%
No.of Employees in Trade Department 3-5 People
Language Spoken: English, Chinese
b)Factory Information  
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