Continue Casting Steel Billets/Blooms Manufactured By Blasting Furnace
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Continue Casting Steel Billets/Blooms Manufactured By Blasting Furnace
1.Structure of Casting Steel Billets/Blooms Manufactured By Blasting Furnace
Continue Casting Steel Billets/Blooms Manufactured By Blasting Furnace is the raw material of all kinds of steel mill. Billet section of square, round, flat, rectangular and abnormity, etc Several, mainly related to shape of rolled products. Simple rolled section steel, choose cross section of square billet or rectangular billet. rolling The sector products such as flat steel, Angle steel, select the rectangular billet or slab. Had better profiled billet when production beams, channels, and in rolling process Lines and improve the yield. The raw material of round billet is the production of seamless tube.
2.Main Features of Continue Casting Steel Billet Manufactured By Blasting Furnace.
Continue Casting Steel Billet Manufactured By Blasting Furnace section size should meet the requirements of rolling deformation and finished product quality, but also roll strength and biting condition of restrictions. General steel Billet section height H. And the roll diameter D The ratio of the ( namely H/D) Should be less than or equal to zero 0.5 . Length of steel billet by finishing temperature, Rolling time and the length of the product Or times ruler. When heated too long accident prone to bump the furnace wall of steel, too short, furnace bottom utilization rate is not high, influence the heating furnace production. For the production Choose a variety of steel and steel billet, should consider the affinities of billet, as far as possible in order to improve the productivity of the roughing mill, simplify the stock management of workshop.
3. Continue Casting Steel Billets/Blooms Manufactured By Blasting Furnace Images
4. Continue Casting Steel Billets/Blooms Manufactured By Blasting Furnace Specification
Continue Casting Steel Billet Manufactured By Blasting Furnace rolled steel, after processing can be used for mechanical parts, forging parts, processing all kinds of steel, steel Q345B channel steel, wire rod is the role of the billet. Steel billet is used in the production of semi-finished products, generally cannot be used directly for the society. Steel billets and steel are strictly divided into standard, cannot decide to whether the business enterprise of the final product, and according to unified standards to perform the whole society. Typically, billet and the steel is relatively easy to distinguish, but for some steel billet, and have the same specification and same steel purposes (such as rolling tube billet), whether can be used for other industries, whether through steel processing process, whether through a finished product rolling mill processing to distinguish
There are three shapes of the steel billets: square billet, slab, rectangular billet The Chinese billet, rectangular billet is mainly suitable for rolling hot rolled strip, building reinforced bar, Ordinary wire, high speed wire rod and various small profile. Of the slab are mainly used for rolling plate and hot coil sheet.
The classification of the steel According to the quality classification (1)Ordinary steel (P 0.045% or less,S 0.050% or less)POn behalf ofphosphorus,s.On behalf ofsulfur Pands.Are all of the steelThe harmful elements, a leading toHot brittleness, a leading toCold brittle (2)High quality steel (P,s.both0.035% or less) (3)High quality steel (P 0.035% or less,S 0.030% or less)
Classified by chemical composition (1)Carbon steel: A.Low carbon steel (C 0.25% or less);Also known asMild steel ,The intensity ofLow,hardnessLow and soft, are often used in the manufacture of chainArticle, Rivet, Bolt, Shaft etc. .It includes most of theOrdinary carbon structural steelAnd part ofHigh quality carbonElement of structural steelMost,Without heat treatmentUsed in engineering structures, some classicscarburizingandOther heat treatmentUsed forrequirementsThe wear resistance of machine parts. B.Medium carbon steel (0.25 C or less 0.60% or less);There areKilled steel,Half killed steel,Rimmed steelWait for a variety of products.Hot working and good cutting performance,Poor welding performance.Plasticity and toughness lower than that of low carbon steel.Can beWithout heatTo deal with, the direct use ofHot rolled material,Cold drawn material, but alsoAfter heat treatmentAfter use.quenching,temperingIn the afterCarbon steel withGood comprehensive mechanical properties.To be able to achieveThe highest hardness is aboutHRC55 (HB538),sigmabfor600~1100 mpa.So in theModerate intensity levelA variety of purposes,Medium carbon steel is the most widelyApplied, in addition to asBuilding materialsOutside, still a lot for makingTo build all kinds of mechanical parts. C.High carbon steel (C 0.60% or higher).Often saidTool steel , you canhardenedandtempering .hammer,crowbarSuch as byCarbon content0.75%The steel manufacturing; Cutting tools such as drill bit,tap,reamerSuch as byCarbon content0.90%to1.00%Made of steel. (2)Alloy steel: A.Low alloy steel (alloy elements in total5% or less) B.Total content in alloy steel (alloy elements> 5 ~ 10%) C.High alloy steel (alloy elements in total> 10%).
5.FAQ of Continue Casting Steel Billets/Blooms Manufactured By Blasting Furnace
We have organized several common questions for our clients，may help you sincerely：
①How about your company？
A world class manufacturer & supplier of castings forging in carbon steel and alloy steel，is one of the large-scale professional investment casting production bases in China,consisting of both casting foundry forging and machining factory. Annually more than 8000 tons Precision casting and forging parts are exported to markets in Europe,America and Japan. OEM casting and forging service available according to customer’s requirements.
②How to guarantee the quality of the products？
We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How is the packaging and delivery?
Loose by Vessel and the delivery term is based on the the quantity and our factory’s schedule then.
- Q:How are steel billets used in the production of industrial pumps?
- Industrial pumps rely on steel billets as a vital ingredient in their manufacturing process. These billets serve as the primary material from which the different pump parts are created. To commence, the steel billets are initially heated to a specific temperature to render them pliable and more manageable. Following this, they are placed within a forging machine where they endure substantial pressure and are shaped into the desired form. This procedure, known as forging, allows the billets to be converted into diverse pump components, including impellers, casings, and shafts. Once the components have been forged, they undergo a sequence of machining operations to further refine their shape and dimensions. This encompasses milling, drilling, and grinding in order to achieve the necessary tolerances and surface finish. These operations are critical to ensure the correct fit and functionality of the pump parts. The steel billets employed in the production of industrial pumps are typically crafted from high-quality steel alloys that possess exceptional strength, durability, and resistance to corrosion and wear. This guarantees that the resulting pump components can endure the demanding operating conditions frequently encountered in industrial applications. Moreover, the use of steel billets enables the customization of pump parts to meet specific requirements. By altering the shape and dimensions of the billets, manufacturers can achieve different pump designs and sizes. This production flexibility allows manufacturers to cater to a broad array of pump applications across diverse industries. In conclusion, steel billets occupy a pivotal role in the production of industrial pumps. Through the process of forging, machining, and customization, these billets are transformed into top-notch pump components that offer superior performance and reliability in industrial environments.
- Q:Can steel billets be coated for improved aesthetic appearance?
- Yes, steel billets can be coated with various materials such as paints, lacquers, or powder coatings to enhance their aesthetic appearance.
- Q:What are the different types of steel billet packaging?
- The industry commonly utilizes various steel billet packaging options. These include bundles, wooden crates, steel cages, plastic wrapping, and custom packaging. 1. Bundles: Among the most prevalent packaging methods for steel billets are bundles. This approach involves tightly binding multiple billets together using steel straps or wire rods. By doing so, it ensures the billets remain secure and undamaged during transportation or storage. 2. Wooden crates: Another popular choice for steel billet packaging is wooden crates. These crates are constructed from sturdy wooden materials and are designed to offer maximum protection to the billets. They are often reinforced with steel bands or straps to maintain the security of the billets. 3. Steel cages: Steel cages or racks are frequently employed to package steel billets. These cages are made of steel and are capable of holding multiple billets simultaneously. They provide a robust and secure packaging solution while facilitating easy handling and transportation. 4. Plastic wrapping: In certain situations, steel billets may be wrapped in plastic film or shrink wrap to safeguard against moisture and corrosion. This method is commonly utilized when the billets are stored or transported in controlled environments. 5. Custom packaging: Depending on specific requirements, steel billets can be packaged in customized containers or packaging solutions. These may include specialized crates, boxes, or containers tailored to fit the billets' dimensions and weight, ensuring optimal protection during transportation and storage. In conclusion, the selection of steel billet packaging is dependent on factors such as billet size and weight, transportation method, and desired level of protection. Each packaging option offers unique advantages and is chosen based on the industry's and customer's specific needs.
- Q:How are steel billets used in the manufacturing of gears and bearings?
- Gears and bearings rely heavily on steel billets as a vital raw material during their manufacturing process. These billets, which are semi-finished steel products, are typically cast into rectangular or square shapes. They act as the starting point for producing different components utilized in gears and bearings. Regarding gears, steel billets are initially cut into smaller sections to create gear blanks or rough gear shapes. These blanks then undergo a series of operations, including forging, machining, and heat treatment. Forging involves shaping the gear blank using compressive forces, enhancing the mechanical properties of the steel and aligning the grain structure for increased strength. Subsequently, machining is employed to eliminate excess material, refine the shape, and form the gear teeth. Ultimately, heat treatment is applied to enhance the hardness, toughness, and wear resistance of the gear. Similarly, in bearing manufacturing, steel billets are transformed into various components such as inner and outer rings, balls or rollers, and cages. Initially, the billets are cut and shaped into rough rings, which are further processed through machining operations to attain the desired dimensions and precision. Often, the rings undergo heat treatment to enhance their hardness, improve surface finish, and increase resistance to wear and fatigue. The balls or rollers are also produced from steel billets using a similar process, while cages are typically fabricated separately using sheet metal. In summary, steel billets play a vital role in the manufacturing of gears and bearings. They serve as the foundational material, undergoing various shaping, machining, and heat treatment processes to create the final components with the required strength, durability, and precision. The quality of the steel billets used significantly impacts the performance and longevity of gears and bearings, thus making them an essential aspect of the entire manufacturing process.
- Q:Can steel billets be used in the production of aerospace components?
- Indeed, the utilization of steel billets is feasible for the manufacturing of aerospace components. These semi-finished steel products can undergo further processing to attain an assortment of shapes and sizes. Notably, their application is widespread across industries such as aerospace, automotive, and construction. Within the aerospace sector, steel billets serve as the foundation for fabricating shafts, gears, and structural parts. Nevertheless, it is imperative to acknowledge that the steel variant employed in aerospace must adhere to stringent criteria encompassing strength, durability, high-temperature resistance, and corrosion resistance. Consequently, steel billets employed in aerospace production necessitate supplementary treatments such as heat treatment, machining, and surface finishing to attain the desired properties and dimensions. Overall, while the utilization of steel billets is feasible for aerospace component manufacturing, it is crucial to ensure that the steel material and manufacturing processes conform to the stipulated specifications and standards to guarantee safety and performance within the aerospace industry.
- Q:How long do steel billets last?
- Steel billets can last for a very long time, depending on various factors such as their storage conditions and usage. Generally, if steel billets are stored properly in a controlled environment with low humidity and protected from corrosion, they can last indefinitely. However, if they are exposed to harsh weather conditions, excessive moisture, or corrosive substances, their lifespan can be significantly reduced. In terms of usage, steel billets are typically melted down and used to produce other steel products, such as bars, rods, and beams. The lifespan of the final product will depend on its specific application and the maintenance practices employed. Generally, steel products are known for their durability and longevity, making them a reliable choice in various industries.
- Q:How are steel billets used in the manufacturing of structural components?
- Steel billets are used in the manufacturing of structural components as they are the starting material for various shaping and forming processes. These billets are heated and then worked upon through techniques like rolling, forging, or extrusion to produce different structural shapes such as beams, columns, or plates. This ensures that the components have the necessary strength, durability, and dimensional accuracy required for construction purposes.
- Q:What are the different types of forging processes used for shaping steel billets?
- There are several different types of forging processes that are commonly used for shaping steel billets. These processes include open die forging, closed die forging, and ring rolling. Open die forging is a process in which the steel billet is placed between two flat dies and compressed to shape it. This process is commonly used for larger and simpler shapes, as the steel is not completely enclosed by the dies, allowing for more flexibility in the final shape. Closed die forging, also known as impression die forging, involves the use of specially designed dies that contain cavities in the shape of the desired final product. The steel billet is placed between these dies and compressed, causing the metal to flow and take on the shape of the cavities. This process is commonly used for more complex shapes and allows for greater precision and control over the final product. Ring rolling is a forging process used specifically for shaping steel billets into rings. The billet is placed on a mandrel, and a series of rollers apply pressure to the billet, causing it to deform and take on the shape of a ring. This process is commonly used in the production of seamless rolled rings, which are widely used in industries such as aerospace, oil and gas, and power generation. Overall, these different types of forging processes offer various advantages and are chosen based on the complexity of the desired shape, the required precision, and the specific requirements of the end application.
- Q:How do steel billets contribute to the manufacturing of telecommunications devices?
- The manufacturing of telecommunications devices heavily relies on steel billets in several ways. Firstly, steel billets are utilized as raw materials for producing various components essential for telecommunications devices. These components comprise structural frames, housing, brackets, and mounts, among others. Steel's strength and durability make it an ideal choice for these parts as they must endure harsh environments and provide stability to the devices. Additionally, steel billets find extensive use in the production of transmission towers and antenna masts, which are crucial for efficient signal transmission and reception in the telecommunications industry. These towers and masts necessitate sturdiness and the ability to support heavy equipment to ensure uninterrupted communication. Steel, with its high strength and load-bearing capacity, is an optimal material for fulfilling these requirements. Moreover, steel billets are also employed in manufacturing cable trays and conduits, which are indispensable for organizing and safeguarding various cables used in telecommunications devices. These cable management systems guarantee proper routing and protection of cables from external factors like moisture, heat, and physical damage. Steel's resistance to corrosion and its ability to withstand extreme conditions make it an excellent choice for fulfilling these purposes. Apart from its physical properties, steel billets contribute to the manufacturing of telecommunications devices due to their cost-effectiveness. Steel is widely available and relatively inexpensive compared to other materials, making it a preferred choice for manufacturers. Its versatility and ease of fabrication further enhance the efficient production of telecommunications devices. In conclusion, steel billets play a vital role in the manufacturing of telecommunications devices by providing raw materials for various components, supporting infrastructure, and ensuring efficient cable management. Their strength, durability, cost-effectiveness, and availability make them an indispensable material in the telecommunications industry.
- Q:How can the quality of steel billets be improved?
- There are several methods and techniques that can be employed to improve the quality of steel billets. Below are some approaches that can assist in enhancing the quality of steel billets: 1. Raw Material Selection: The quality of steel billets heavily relies on the selection of raw materials. Opting for high-quality raw materials, such as top-grade iron ore and scrap metal, can considerably enhance the quality of billets. 2. Melting and Refining: The melting and refining process play a pivotal role in enhancing steel billet quality. The utilization of advanced melting practices, like electric arc furnaces (EAF) or induction furnaces, can aid in achieving a more uniform and controlled melting process, reducing impurities, and achieving the desired chemical composition. 3. Deoxidation and Degassing: It is essential to employ appropriate deoxidation and degassing techniques to eliminate impurities and gases from the molten metal. This can be accomplished by incorporating suitable deoxidizers and utilizing vacuum degassing processes that efficiently remove unwanted gases, thus enhancing the quality of steel billets. 4. Continuous Casting Process: The implementation of a modern continuous casting process can significantly improve the quality of steel billets. Continuous casting ensures a more consistent structure, reduces segregation, and minimizes the formation of defects commonly associated with traditional ingot casting methods. 5. Heat Treatment: The application of suitable heat treatment processes, such as annealing, quenching, and tempering, can further enhance the mechanical properties and overall quality of steel billets. Heat treatment helps refine the microstructure, improving the strength, hardness, and other desired characteristics of the steel. 6. Quality Control: A robust quality control system is crucial to ensure the production of high-quality steel billets. Regular monitoring and testing should be conducted throughout the production process to promptly identify and rectify any deviations or quality issues. 7. Skilled Workforce: Employing a skilled and knowledgeable workforce is vital for improving the quality of steel billets. Well-trained technicians and operators can effectively implement various quality improvement techniques and address any production challenges that may arise. By incorporating these methods and techniques, steel manufacturers can enhance the quality of steel billets, resulting in improved mechanical properties, superior surface finish, and increased customer satisfaction.
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Continue Casting Steel Billets/Blooms Manufactured By Blasting Furnace
- Ref Price:
-
- Loading Port:
- Qingdao
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1000 m.t.
- Supply Capability:
- 10000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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