Complete Set of Quenching Equipment （Good Quality）
- Ref Price:
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- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 6 unit/month
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Application Scope
Quenching heat treatment of metal workpiece.
Function Structure
Complete set of quenching equipment is mainly composed of quenching machine tool, quenching power supply (medium frequency power supply, high frequency power supply, super-audio frequency power supply) and cooling equipment. The quenching machine tool is composed of machine tool bed, upper and lower clamping mechanism, clamping and rotating mechanism, cooling system, quenching liquid circulation system and electric control system. Customer can select quenching machine tool as per quenching technics. For special workpiece or technics, the quenching machine tool can be designed and manufactured according to heating technics requirement.
Quenching power supply generally selects parallel induction heating power supply. In order to stabilize quenching frequency to adapt multiple workpiece specifications, tank circuit of quenching power supply need to select quenching transformer.
Technical Features
Ø Perfect structure design
1.Integration design of switchgear rectifying cabinet and inverter output cabinet, with compact structure and small size.
2.The power supply selects DC chopper mode to ensure the grid side power coefficient≥0.92 and a relative lower harmonic content.
3.High standard electromagnetism compatibility design, electromagnetism radiation meets national standard. Closed cabinet design, meeting rigor environmental requirements on site.
4.The shape of quenching inductor is decided by workpiece and quenching technics, and the inductor is well-made.
Ø control system
1. PLC program control or CNC numerical control is optional.
2. AC full digital servo control, numerical control system adopts every advanced control circuits to reduce position tracking error to minimum, and compensate nonlinear error of static/kinetic friction of mechanism system automatically.
3. Quenching machine tool and power supply has perfect protection function with reliable working and low failure rate.
* Can be customized according to user’s requirement.
* equipment selection
Ø penetration heating：A kind of heating method that heat treatment layer is less than current thermal penetration depth, and with suitable specific power density.
Workpiece surface superheat is small, with thin thermal transition layer and high heating efficiency (quenching efficiency is 30~40%)
Ø power：
power density (specific power)：The ratio of the power acquired by the workpiece to the heating surface.
| kW/cm2 | simultaneity heating quenching | continuous heating quenching | ||
| Quenching method | specific power scope | commonly used specific power | specific power scope | commonly used specific power |
| M.F. quenching | 0.5~2.0 | 0.8~1.5 | 1.0~4.0 | 2~3.5 |
| H.F. quenching | 0.5~3.5 | 0.8~2.0 | 1.0~4.0 | 2~3.5 |
For workpiece with complicated shape (gear, keyway, eyelet), select lower limit.
For inner hole, flat surface, simple shape compact structure shaft and big workpiece, select upper limit.
Ø power：
For workpiece with complicated shape (gear, keyway, eyelet), the frequency should be lower.
Ø power distribution：
：(simultaneity factor)0.8~0.9
- Q:What is the difference between industrial furnaces and boilers?
- Industrial kilns and industrial furnaces are collectively referred to as industrial furnaces. Industrial furnaces mainly refer to devices that heat materials by combustion reactions.
- Q:What is an industrial furnace pit?
- Later, a chamber kiln with a semi closed or fully enclosed kiln made of refractory bricks can be used as fuel for coal, gas or oil, and electricity can be used as heat source. The workpiece will be heated in the kiln hearth.
- Q:Should the industrial furnace shell cool down?
- If the furnace shell temperature is too high, it shows that the lining is not good or damaged, so it should be repaired in time. If you do not repair, take the cooling way, undesirable. Because this will cause a lot of heat loss, resulting in waste of energy, increase production costs, and affect the service life of the furnace.
- Q:What is the difference between industrial furnace masonry and ordinary masonry?
- Of course, the difference is like the difference between a hog cap and a 100 story building. See the industrial furnace manual.
- Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
- The main equipments of heat treatment are classified into two major categories: main equipment and auxiliary equipment. The main equipment includes heat treatment furnace, heating device, surface modification, surface oxidation device, surface mechanical enhancement device, cooling equipment, cold processing equipment, process parameter detection and control instrument; auxiliary equipment includes cleaning cleaning equipment, furnace atmosphere heating medium permeability meter preparation equipment, cooling device, quenching medium heavy transport machinery, quality testing equipment, power transmission line and auxiliary equipment, fire safety equipment, dust and other production fixture.
- Q:Brief introduction to repair of industrial furnace
- Although the number of industrial furnaces in general machinery plants is not large, the number of large repairs per year accounts for 16%-20% of the total number of repairs for all equipment, and the large repair costs account for about 18%-25% of the total repair cost of all equipment.
- Q:Selection of heat preservation material for industrial furnace
- Ceramic fiber blanket can be used.Ceramic fiber blanket color white, regular size, set fire, heat insulation, insulation in one. Free from any binding agent.
- Q:What are the combustion equipments used in industrial boilers?
- Main auxiliary equipment for general boilers:1. domestic appliances 2. civilian gas boiler 3. industrial gas furnace.
- Q:What is industrial furnace masonry?
- Pre construction and recording shall be carried out on complex and important parts of industrial furnaces,masonry of all kinds of masonry shall be made with staggered joint masonry.
- Q:How many kinds of industrial electric furnaces are there?
- Electric furnace is divided into four categories: resistance furnace, induction furnace, arc furnace and special electric furnace according to the different ways of electric heating.
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Complete Set of Quenching Equipment （Good Quality）
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 6 unit/month
OKorder Service Pledge
OKorder Financial Service
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