Ceramic Foam Filter for Foundry Industry in China

Ceramic Foam Filter for Foundry Industry in China

Ref Price:: $0.10 - 5.00 / pc

Loading Port:: Qingdao

Payment Terms:: TT or LC

Min Order Qty:: 200 pc

Supply Capability:: 200000 pc/month

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1.Product Description of ceramic foam filter

Ceramic foam filter is a kind of effective molten metal filter. It’s three-dimensional connected mesh skeleton structure and high porosity makes it has many advantages,large surface area of slags collection,large inner surface area of filtering,Small flow resistance,good filtering effect,etc.

2. Functions of ceramic foam filter
decontaminate the melting metal liquid,Simplified gating system

Improve the metallurgical structure of the castings,Reduce imparities of the castings

Improve casting quality rate,Reduce casting internal re-oxidation defects

Reduce the surface defects after machining of the castings

3.Physical and chemical properties

Item	Unit	Alumina Foam Filter	Sic Foam Filter	Zirconia Foam Filter	Magnesia Foam Filter
Color		White	Grey Black	Yellow	Dark Yellow
Pore Density	ppi	4~60	4~60	3~80	8~60
Porosity	%	80~90	80~90	80~90	80~90
Max.working Temperature	°C	<=1100< span="">	<=1550< span="">	<=1700< span="">	<=1000< span="">
Bending Strength	Mpa	>0.6	>0.8	>1.0	>0.6
Compression Strength	Mpa	0.8	0.9	1.2	0.8
Thermal Shock Resistance	times/1100°C	>6times	>6times	>6times	>6times
SiC	%		≥60
Al2O3	%	≥85	≤30
SiO2	%	≤15	≤10
ZrO2	%			≥95
Others	%			≤5
application		Alumina and Alumina Alloy Non-ferrous	Grey Iron, Ductile Iron	Steel casting	Magnesium and high-active alloy

4.Usage of ceramic foam filter

5.FAQ

We have organized several common questions for our clients，may help you sincerely：

①How about your Warranty？

Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc

②How to guarantee the quality of the products？

We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

③How long can we receive the product after purchase?

In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.

Q:What is the filtration accuracy of 50nm ceramic membrane?: It should be noted that due to wear, plugging and so on, the new and different degrees of ceramic film, the pore size will change. Micron scale ceramic membrane filtration accuracy is very good, nano scale aperture range of such a small ceramic film does not know in what way.

Q:Ceramic filter capacity.: 60 square meters of ceramic filter power 35kW or so, a high degree of automation, each class can complete the operation.

Q:What is the reason that the ceramic filter does not absorb mineral powder?: There may be a fault filtrate pump, diaphragm pump damage, pump mechanical seal failure, a leak, two is no output or output to the liquid, the pressure is too low, the cleaning effect is not good, the pressure is too large, will cause damage and reduce the concentration of slurry filter plate.

Q:Ceramic filter cleaning, sulfuric acid cleaning: Ceramic filter medium is ceramic, ceramic generally resistant to strong acid, alkali, cleaning, it is best to use nitric acid, hydrochloric acid next, not recommended to use sulfuric acid.

Q:The ultrasonic wave of ceramic filter is not good. What's going on?: In ancient China, filtration technology was applied to produce paper made from plant fibers in 200 bc. The paper method was improved in AD 105. He wandered in dense in papermaking during plant fiber pulp fine bamboo. Water curtain gap filtration, a thin layer of wet pulp stay on the bamboo surface, after drying into paper.

Q:Is the filter plate of the ceramic filter afraid of freezing?: The ceramic filter plate by table and the distribution of a large number of porous capillary ceramic filter, when working in the water slurry channel is used so the microporous ceramic filter plate internal residual has a lot of water, such as low temperature, the inside of the frozen water volume will swell, causing damage to the ceramic the inside of the microporous filter plate structure.

Q:Microporous ceramic filter plate cleaning: In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.

Q:The vacuum degree of the ceramic filter is normal and the cake water is large?: There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure

Q:Why does not the iron filter of the ceramic filter work?: The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.

Q:Influence factors of ceramic filter: On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed. Generally, the higher the temperature, the smaller the viscosity of the liquid, the more conducive to improve the filtration rate, reduce the cake or sediment water, while reducing the viscosity of the slurry, can improve the processing capacity.

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