Ceramic Foam Filter for Alloy Making Industry
- Ref Price:
-
$1.00 - 50.00
/ pc
- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 4 pc
- Supply Capability:
- 100000 pc/month
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Ceramic Foam Filter for Alloy Making Industry
Composite of Ceramic Foam Filter for Alloy Making Industry
Ceramic Foam Filter is developed as a new type molten metal filters to decrease casting flaw in recent years. Foamed ceramics have the characters of light weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance and high temperature stability in molten metal. With the distributing pores net structure, they are able to increase the surface areas, and absorb the sinter, the liquid metal becomes more pure, waster quality problems such as sand pore and air pore are much less and the cast quality becomes much better.
Advantages of Ceramic Foam Filter for Alloy Making Industry:
Precise Dimension Tolerance
High Mechanical Strength
Chemical Stability and Corrosion-resistance for molten aluminum.
Phosphate-free, No Pollution for Environment
Purifying Liquid Aluminum, Improving Quality
Reduce Defects
Reduce Cost
Increase Yield Rate
Easy to Use
Size from 40-600mm available.
Ceramic Foam Filter for Alloy Making Industry Images
Specification of Ceramic Foam Filter for Alloy Making Industry:
Item | Unit | Alumina Foam Filter | Sic Foam Filter | Zirconia Foam Filter |
Bore Density | ppi | 10~80 | 10~60 | 10~40 |
Porosity | % | 80~90 | 80~90 | 80~90 |
Max.working Temperature | °C | 1100 | 1550 | 1700 |
Bending Strength | Mpa | 0.6 | 0.7 | 0.8~1.0 |
Compression Strength | Mpa | 0.7 | 0.8 | >1.2 |
Thermal Shock Resistance | times/1100°C | >6times | >6times | >6times |
SiC | % |
| ≥60 |
|
Al2O3 | % | ≥85 | ≤30 |
|
SiO2 | % | ≤15 | ≤10 |
|
ZrO2 | % |
|
| ≥95 |
Others | % |
|
| ≤5 |
application |
| Alumina and Alumina Alloy Non-ferrous | Grey Iron, Ductile Iron | Steel casting |
FAQ of Ceramic Foam Filter for Alloy Making Industry
Q1:Are you a manufacture or trader?
A:Factory+trade(mainly factories,at the same time,we operates other related products).
Q2:Can we visit your factory?
A:Sure,welcome at any time,seeing is believing.
Q3:What's the MOQ of trial order?
A:No limit,We can offer the best suggestions and solutions according to your condition.
Q4:Is your company accept customization?
A:We have own factory and excellent technical team,and we accept OEM service.
Q5:How about your company's certification?
A:ISO9001 and Test Report,also we could apply other necessary certification.
Q6:How to slove the quality problems?
A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.
Q7:Can you offers samples?
A:Of coures,samples are free but freight paid by the buyers.
- Q:What is the filtration accuracy of 50nm ceramic membrane?
- The filtration accuracy is the maximum particle size that the membrane can pass through.
- Q:What are the causes of the powder moisture in the ceramic filter?
- The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
- Q:Excuse me, what's the reason that all ceramic filters do not attract ore?
- Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.
- Q:The efficiency of ceramic filter is low. What's wrong with it?
- Ceramic filter by vacuum suction effect in the ceramic filter plate to cake drying purpose, ceramic filter plate needs cleaning and life, if you discover that the slurry sucking effect is poor or even grout should first consider these three aspects:Ceramic filter plateTwo factors of ceramic filter plate most likely, respectively is the rupture and plugging holes: the rupture will lead to distortion and poor vacuum cleaning; plugging holes will cause the filter plate suction effect is poor even if grout, ceramic filter plugging hole, can strengthen cleaning (such as shorten the cleaning cycle, prolong the cleaning time, increase the amount of nitrate), such as strengthening the cleaning effect is still not improved, it should consider the life approaching should be scrapped and replaced with ceramic filter plate new (replacement plate should not put new or different manufacturers is mounted on the same line, best can complete change).Vacuum system failureThe vacuum degree of ceramic filter is usually about -0.085MPa. If the abnormal vacuum is found, the normal vacuum suction can not be provided, and the suction effect will be poor, or even the pulp will not be sucked.If the vacuum is abnormal, should adhere to the vacuum pump, vacuum connection pipe is whether the fault Water Leakage leakage, distribution valve friction sealing, ceramic filter plate is connected with the rubber tube is aging or exfoliation, ceramic filter plate rupture.
- Q:What is the working pressure of the ceramic filter?
- Vacuum pressure or suction is the vacuum of the equipment, the size of the vacuum directly affects the effect of ceramic filter board suction (yield and water content). The vacuum system of ceramic filter consists of vacuum pumps, tanks, distribution device, ceramic filter plate and a connecting pipe is composed of ceramic filter, the vacuum pump is generally 2BV series water circulation pump, the vacuum pump vacuum limit is -0.097MPa, using a vacuum pump for a long time or vacuum system has poor sealing performance may cause a certain degree of vacuum distortion, so the ceramic filter vacuum is generally difficult to achieve in the -0.097MPa, -0.08 ~ 0.097MPa, which indicates that the vacuum degree is good, such as the vacuum degree is not up to -0.07MPa or less, the vacuum system may be an exception.
- Q:Can the plate filter press pass through the filter plate?
- Specific, it is necessary to choose the filter characteristics according to different materials. Plate and frame filter press: plate and frame filter press is an industrial realization of solid, liquid separation, plate and frame filter press is suspension, liquid-solid, liquid two phase, applied to chemical, ceramics, oil
- Q:What happens when the pressure on the filter plate is uneven during backwashing?
- The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
- Q:The working principle of ceramic filter
- Based on the work principle of ceramic filter function of the capillary, by using porous ceramic as filter media, a large number of small capillary action with solid-liquid separation equipment design principle using microporous ceramic disc filter in negative pressure, working conditions, characteristics of the microporous ceramic filter plate with its unique water impermeable, extraction of ceramic filter plate and external vacuum cavity the differential pressure tank suspension material under the action of negative pressure adsorption in the ceramic filter plate, solid material can not through the microporous ceramic filter plate is retained on the surface of the ceramic plate, and the liquid due to the hydrophilic effect of vacuum pressure difference and the ceramic filter plate is passed into the gas-liquid distribution device (vacuum barrel) efflux or recycling so as to achieve the purpose of solid-liquid separation.
- Q:What are the materials that make up the ceramic mold?
- At present, the commercialized porous ceramic membranes are mainly composed of 3 types: flat plate, tubular and multi channel. Flat film is mainly used for small-scale industrial production and laboratory research. The tubular membrane is combined with rice to form a heat exchanger similar to a column tube heat exchanger, which can increase the loading capacity of the membrane, but is gradually withdrawn from industrial application due to its strength problem. The size of the applied ceramic membrane usually adopts a multi channel configuration, that is, a plurality of channels are distributed on a circular cross-section, and the number of general channels is 7, 19 and 37. The main business of the inorganic ceramic membrane preparation technology: using solid particle sintering preparation carrier and microfiltration membrane by sol-gel method in the preparation of ultrafiltration membrane: glass membrane by phase separation method: using special technology (such as chemical vapor deposition, electroless plating, etc.) the preparation of microporous membrane or dense membrane. Its basic theory involves colloid and surface chemistry, material chemistry, solid state ion science, material processing and so on.
- Q:Why does not the iron filter of the ceramic filter work?
- You should make it clear that the filter cake has always been dry or suddenly dry, and now how much moisture? Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.
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Ceramic Foam Filter for Alloy Making Industry
- Ref Price:
-
$1.00 - 50.00
/ pc
- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 4 pc
- Supply Capability:
- 100000 pc/month
OKorder Service Pledge
OKorder Financial Service
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