• Ceramic Foam Filter excellent performance Silicon Carbide System 1
Ceramic Foam Filter excellent performance Silicon Carbide

Ceramic Foam Filter excellent performance Silicon Carbide

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Silicon Carbide Ceramic Foam Filter for iron castings


Products confirm with China National Standard GB/T 25139-2010.

Application:For the filtration of molten Iron,copper ,aluminum and alloy.


Silicon carbide ceramic foam filters are mainly designed to improve the quality of iron castings. The filter can effectively remove non-metallic inclusions including slag and dross from the molten metal stream.Additionally, they aid in reducing turbulence in the gating system.
SIC ceramic foam filter's outstanding thermal shock resistance and high strength properties were developed for superior performance in extreme iron or aluminum and copper based alloy foundry applications.

Product Features:

-Precise sizes control during filter media sponge cutting to final sinter.
-High strength with enough slurry and free from loose debris,no break and no filter slag
-Branded main raw material to ensure stable quality
-Good porosity and free from block during pouring molten metal
-Mature sintering technology to ensure high refractory and good thermal shock resistance.

Technique data:

Main material: Silicon Carbide
Max. applied temperature: ≤1500℃
Color:Gray black
Hole density (PPI):10/20/25/30(PPI=pores per inch)
Porosity(%): 80-90
High temperature bending strength(Mpa):≥2.5
Bending strength(Mpa):≥1.5
Compressive Strength(MPa) :≥1.0
Bulk Density(g/cm3): 0.43
Thermal shock resistance: 6 times/1100℃-room temp.

Dimensions:

Different sizes and PPI can be made upon customer request
Length*width*height=(35-200)*(35-200)*(10-30)mm
With round,square and rectangle shapes.Size tolerance:±1mm
Pore size: 10PPI/20PPI/25PPI/30PPI.PPI tolerance:± 2PPI


Quality assurance:
-Main raw materials are all imported branded and inspected on each procurement
-ISO 9001:2008 certified factory with strictly implementation
-Production strictly follow up National filter standard
-In process inspection on filter size,refractory and porosity
-100% inspection on every finished filters size to ensure applicability
-Authorized third party inspection certificate



Q:What is the filtration accuracy of 50nm ceramic membrane?
The filtration accuracy is the maximum particle size that the membrane can pass through.
Q:Ceramic filter fineness thin mud suction is not what to do more
Users such as pulp size is too small, too much mud, after analysis, the following methods of testing, the results have improved, it may wish to try the following methods, perhaps of help:The vacuum degree is about -0.08MPa.Adjust spindle speed and increase drying time.Ceramic filter plate with suitable pore size range.Ceramic filter plate brand on the market range, its quality is good or bad, the feed condition itself is not an ideal situation, such as ceramic filter plate with the aperture to the mine conditions do not match, it will exacerbate the effects of poor, life is short.It can shorten the combined cleaning cycle, strengthen the cleaning effect and prolong the cleaning time.
Q:What's the acid of the ceramic filter plate?
Ceramic filter boards tend to clog and acid washing is used to dissolve and dredge blockages in their pores.
Q:Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?
The faster the speed is, the shorter the time required for each turn, i.e., the shorter the filtration time, the less the filtrate will be
Q:The vacuum degree of the ceramic filter is normal and the cake water is large
The vacuum degree of the ceramic filter is normal at about -0.08MPa. Under normal circumstances, the water content of the filter cake treated with a ceramic filter is about 10%, and the moisture content of the tail filter cake is about 15%. The water content of the filter cake increases with the increase of water content in the ceramic filter. I analyze the reasons from two aspects.
Q:Microporous ceramic filter plate cleaning
For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)
Q:The working principle of ceramic filter
The working principle and mechanism and the shape of ceramic filter disk vacuum filter is similar to that in the pressure under the action of suspension by filtration medium, particles are trapped cake is formed at the surface of the medium, and the liquid through a filter medium outflow, reached the purpose of solid-liquid separation. The difference is that the filter medium of ceramic filter plate with microporous capillary effect, the capillary force in the pores is larger than the vacuum force applied to microporous keep full liquid state, no matter under what circumstances, the ceramic filter plate does not allow air through, because there is no air through solid-liquid separation, low energy consumption, vacuum a high degree of.
Q:Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
Selection of new ceramic filter plate:Because of the different size and characteristics of the pulp, different users need ceramic filter plates with different pore sizes (i.e., the average range of their surface pore size). In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
Q:What is the backwashing pressure of the ceramic filter?
Ceramic filter is a kind of solid-liquid separation, dehydration drying equipment, such as dehydration pulp, mortar. The backwash of ceramic filter is to flush the filter medium (ceramic filter plate) with clean water with a certain pressure.
Q:What are the reasons for the program alarm of ceramic filter?
If you say "lean" is the ceramic filter suction when the ceramic filter plate into a cake of thin, high water content, is the ceramic filter for their own reasons, can from the following aspects: the investigation considering this phenomenon is always so recently or just happened, if you have been so, probably because your selection is not suitable for pulp the ceramic filter (such as mud content, fine grain size, ceramic filter plate selection such as inconsistent or unqualified ceramic filter). If this anomaly has occurred recently, it is possible to change the ore condition, and the operation parameters of ceramic filters or the cleaning are not up to standard. You can check the vacuum system (vacuum generally ranges from -0.09 to -0.075MPa), backwashing system (generally refers to the filtered water recoil 0.07 ~ 0.12MPa), acid (HNO3 system standards), ultrasonic system is normal.

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