• ceramic foam filter Alumina  good performance System 1
ceramic foam filter Alumina  good performance

ceramic foam filter Alumina good performance

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APPLICATION:For the filtration of molten aluminum and non ferrous alloy.

Alumina Ceramic Foam Filters mainly for filtration of aluminum and alloys in foundries and cast houses .With the excellent
resistance to attack and corrosion from molten aluminum, the filter can effectively remove inclusions, reduce trapped gas
and provide laminar flow and then the filtered metal is significantly cleaner.Cleaner metal results in higher-quality castings,
less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.

-Reduce scrap related to inclusions.
-Reduce costs related to inclusion defects.
-Increase productivity with higher extrusion or rolling speeds.
-Increase casting flexibility with easy alloy changes.
-No holding metal.

FEATURES:
*Superior dimensional tolerances
*Stable chemical composition
*Highest filtration efficiency
*Excellent strength
*Resistant to corrosion attack by molten aluminum and alloys
*Beveled edges and compressible gasket

SPECIFICATION:
Color:White
Working Temp :≤1100°C
Porosity:80~90%
PPI
(pores per inch):10/20/30/40
Compression Strength (Room Temperature) :≥0.8Mpa
Volume Density: 0.36-0.5g/cm3
Thermal Shock Resistance:1100°C to room temperature 6 times

COMMON SIZES:
7x7x2"       (178x178x50mm)
9x9x2"       (229x229x50mm)
12x12x2"   (305x305x50mm)
15x15x2"   (381x381x50mm)
17x17x2"   (432x432x50mm)
20x20x2"   (508x508x50mm)
23x23x2"   (584x584x50mm)
*Other sizes can be customized upon request.



Q:What is the reason that the whole ceramic filter does not attract ore?
Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..
Q:Ceramic filter fineness thin mud suction is not what to do more
With ceramic filter to treat pulp dehydration, the particle size is too large, the particles are easy to precipitate, the particle size is too small, too much mud, then the water content of the filter cake will increase, and the life of the ceramic filter plate will be reduced.
Q:Working principle, ultrasonic trouble and troubleshooting of ceramic filter
The shape and mechanism of the ceramic filter are similar to those of the disc vacuum filter, but the filter media are different. The filter medium of ceramic filter is the ceramic filter plate, it can produce the micro capillary effect and capillary force in micropores is higher than the general vacuum applied force, so that the pores keep full of liquid state, so no matter what the circumstances, the air does not pass through the ceramic filter plate, so that the ceramic filter solid-liquid separation of low energy consumption, and high vacuum.
Q:How much is the accuracy of 50nm ceramic membrane filtration?
50nm refers to the nominal pore size, but it does not mean that the holes in the ceramic membrane are 50nm, but the approximate number of holes. The size of the pores may be between 40~60 and 45 to 55nm. Generally introduced, annotated range, you can also own to detect.
Q:Can the ceramic plate filter the hot air?
The vacuum degree of the ceramic filter in the vacuum system is about -0.085MPa. If the abnormal vacuum is found, the normal vacuum suction will not be available, and the suction effect will be poor, even without suction. If the vacuum is abnormal, should adhere to the vacuum pump, vacuum connection pipe is whether the fault Water Leakage leakage, distribution valve friction sealing, ceramic filter plate is connected with the rubber tube is aging or exfoliation, ceramic filter plate rupture.
Q:Common troubles of ceramic filter
Ultrasonic cleaning, ceramic filter plate cleaning is not clean. The main reason is that the power box is faulty, the power supply is burned out, the line is aging, the energy head is burned out, the ultrasonic box is broken down, and the water level in the pulp tank is too low;
Q:The vacuum degree of the ceramic filter is normal and the cake water is large?
There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
Q:The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
Q:What are the materials that make up the ceramic mold?
At present, the commercialized porous ceramic membranes are mainly composed of 3 types: flat plate, tubular and multi channel. Flat film is mainly used for small-scale industrial production and laboratory research. The tubular membrane is combined with rice to form a heat exchanger similar to a column tube heat exchanger, which can increase the loading capacity of the membrane, but is gradually withdrawn from industrial application due to its strength problem. The size of the applied ceramic membrane usually adopts a multi channel configuration, that is, a plurality of channels are distributed on a circular cross-section, and the number of general channels is 7, 19 and 37. The main business of the inorganic ceramic membrane preparation technology: using solid particle sintering preparation carrier and microfiltration membrane by sol-gel method in the preparation of ultrafiltration membrane: glass membrane by phase separation method: using special technology (such as chemical vapor deposition, electroless plating, etc.) the preparation of microporous membrane or dense membrane. Its basic theory involves colloid and surface chemistry, material chemistry, solid state ion science, material processing and so on.
Q:What are the reasons for the program alarm of ceramic filter?
If you say "lean" is the ceramic filter suction when the ceramic filter plate into a cake of thin, high water content, is the ceramic filter for their own reasons, can from the following aspects: the investigation considering this phenomenon is always so recently or just happened, if you have been so, probably because your selection is not suitable for pulp the ceramic filter (such as mud content, fine grain size, ceramic filter plate selection such as inconsistent or unqualified ceramic filter). If this anomaly has occurred recently, it is possible to change the ore condition, and the operation parameters of ceramic filters or the cleaning are not up to standard. You can check the vacuum system (vacuum generally ranges from -0.09 to -0.075MPa), backwashing system (generally refers to the filtered water recoil 0.07 ~ 0.12MPa), acid (HNO3 system standards), ultrasonic system is normal.

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