Ceramic Filter for iron casting Silicon Carbide

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10000000 pc/month

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Silicon Carbide Ceramic Foam Filter work at more than 1500 Degree Celsius, filter moten iron and copper in related casting.


Silicon Carbide Ceramic Foam Filter

Ceramic Foam Filter is the third generation filter, compared with traditional filtering materials(ceramic honeycomb filter, extruded filter), our Ceramic Foam Filter have the advantages as below:


1. High thermal stability, stable chemical composition in high temperature,avoid the chemical reaction with the filtered molten metal.


2. High mechanical strength, large specific surface,efficient in purifying the metal flow.


3. Lower the filtering head loss,easy-operating,save energy. Smooth the metal flow,avoid the spray, spatter and backset,improve the exterior quality of the casting product,prevent the pore disfigurement,reduce the inferior rate.


4. Various size, shape and  aperture,suitable for  kinds of casting technique.

The Ceramic Foam Filter are widely used in non-ferrous metal smelt, Foundry Industrial of Copper, Aluminum Alloy, Cast Iron, Cast Steel and high temperature fume separator, special filling. silicon carbide ceramic foam filter been used to filter molten iron and copper liquid in the iron casting industry, improve the casting product quality highly.


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Q:Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?
The faster the speed is, the shorter the time required for each turn, i.e., the shorter the filtration time, the less the filtrate will be
Q:Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
The ceramic filter ceramic plate ceramic microporous pumping vacuum adsorption concentrate filtration water, the adsorption parameters according to the angle of rotation, reverse cleaning process, check whether there are loopholes in the exhaust pipe, check the ceramic plate use cycle is too long.
Q:What is the working pressure of the ceramic filter?
Vacuum pressure or suction is the vacuum of the equipment, the size of the vacuum directly affects the effect of ceramic filter board suction (yield and water content). The vacuum system of ceramic filter consists of vacuum pumps, tanks, distribution device, ceramic filter plate and a connecting pipe is composed of ceramic filter, the vacuum pump is generally 2BV series water circulation pump, the vacuum pump vacuum limit is -0.097MPa, using a vacuum pump for a long time or vacuum system has poor sealing performance may cause a certain degree of vacuum distortion, so the ceramic filter vacuum is generally difficult to achieve in the -0.097MPa, -0.08 ~ 0.097MPa, which indicates that the vacuum degree is good, such as the vacuum degree is not up to -0.07MPa or less, the vacuum system may be an exception.
Q:What are the materials that make up the ceramic mold?
From the development trend of rice, the development of ceramic membrane preparation technology mainly in the following 2 aspects: one is the porous membrane research, to further improve the already commercialized inorganic ultrafiltration and microfiltration membrane, nanofiltration membrane with molecular sieve, the development function of gas separation membrane and pervaporation membrane: two in dense membrane research solid electrolyte membrane, ultra-thin metal and its alloy film and ion conduction ability is research hotspot. The commercial porous membranes are mainly ultrafiltration and microfiltration membranes, and their preparation methods are mainly particle sintering and sol-gel. The former is mainly used for making microporous filter membranes, and commercial A1203 films are prepared by particle sintering method.
Q:Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
Selection of new ceramic filter plate:Because of the different size and characteristics of the pulp, different users need ceramic filter plates with different pore sizes (i.e., the average range of their surface pore size). In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
Q:The vacuum of ceramic filter is not enough
The vacuum degree of ceramic filter is about -0.08MPa, if the ceramic filter is less than 0.06MPa, the vacuum is not enough. If the vacuum of ceramic filter is not enough, it will influence the suction effect of ceramic filter (mainly the thickness of filter cake and water content of filter cake).
Q:Why does not the iron filter of the ceramic filter work?
You should make it clear that the filter cake has always been dry or suddenly dry, and now how much moisture? Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.
Q:Common troubles of ceramic filter
(1) low vacuum, can not meet the production requirements. The main reason is the vacuum pipeline leakage, vacuum pump circulating water is not enough, vacuum pump impeller wear and tear, distribution head wear, ceramic filter plate damage, filtrate tank drainage valve is not closed, pulp trough material level is lower;(2) low or fluctuating backwash water pressure. The main reason is the blockage or leakage of the backwash water pipe system and the distribution of head wear;(3) the liquid level of the filtrate tank is high. The main reason is that the circulating water pump impeller or pump shell wear, pressure is insufficient, so that the drain valve can not open or drain valve itself failure, and filter barrels and circulating water pipe between the leakage;
Q:What is the backwashing pressure of the ceramic filter?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like syringe pumping), and then through the scraper discharge, after unloading, ceramic filter machine is complete a cycle in the absorption slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles blockage will make the filter medium permeability and filtering effect of the loss from the poor, in order to reduce the possibility of blockage ceramic filter, will enter the backwash (this process is like a water jet injector). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q:What filter material are placed in the aquarium filter?
Submerged in water. Submersible pumps and filter cotton (often replaced by sponge) installed in one, and some brands will also be installed heaters, which become multi-purpose fish farming equipment. When working, the water is absorbed into the filter in many directions, and the filtered water is returned to the water tank by other means. This filter because of its low price and popular beginners of all ages, but the effects from the use of view, only suitable for small fish density, on the flow and filtration requirements are not high, a small aquarium, "fish" will be built in filter (especially the heating function of the filter for seedling and foster) water tank. The effect is very good. The biggest disadvantage of this device is that when it stops working, a lot of dirt stuck to the filter runs back into the water.

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