Ceramic Fiber Wet Felt

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Product Description:

The wet felt is made from ceramic fiber blanket and inorganic bonder resulting in a flexible insulation that air dries to a hard, rigid structure, ideal for insulation of complex shapes, resistant to high hot gas velocities. The material is packaged in a clear polyethylene bag to retain the wet binder during shipment and storage. Care should be taken to prevent freezing of the product. Curing to remove water in the product can be accomplished by air drying for some days or by immediate temperature exposure in the application.

Classification Temperature    1260°C, 1400°C, 1430°C, 1500°C
Dry Density: 200-300kg/m3

Advantages

Easy to wrap, shape or cut

Excellent resistance to hot gas erosion

Resistance to thermal shock

Low thermal conductivity

Resistant to chemical attack

Availabilities


Thickness: 6-25mm
Applications


Hot face lining resisting hot gas velocities
Hot gas duct linings
External and internal pipe insulation
Recuperator linings
Reformer header insulation
Blow pipe linings
Tube weld protection


PRODUCT


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Q:What is nano ceramic fiber board?
Nano ceramic fiber board is a new super-thermal insulated material developed via nano technology. It is a composite reflective thermal insulated board via particular process, containing nano-porous material with excellent insulation performance and metal foil. Owing to its super thermal insulation performance, it can efficiently stop three ways of heat transfer: heat conduction, convective heat transfer and radiative transfer, thus making products super thermal insulated. And its heat conductivity coefficient is lower than traditional thermal insulation material, even lower than the still air. Thermal insulation effect is 2-5 times better than traditional thermal insulation material, and under the same thermotechnical circumstance, nanometer is much thinner. The maximum applicable temperature is 1000℃. Nanometer can not only obviously decrease heat loss and energy consumption while producing, but also reduce the thickness of the insulation layer, broaden the volume of work space and achieve energy conservation.
Q:What is the thickness of ceramic fiber paper?
The density of ceramic fiber board is 280-320kg/m3. Ceramic fiber board is made by wet vacuum forming process, whose strength is higher than that of fiber blanket and vacuum forming felt. And it can be applied in such high temperature field that requires products with rigid strength. Here follows its features: high compressive strength and long service life; low thermal capacity and conductivity; non-brittle material and good flexibility; accurate size and good flatness; easy to cut, install and work; high resistance to weather; continuous production, uniform distribution of fiber, and stable performance; excellent sound-absorption and noise reduction.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
First, property and application of ceramic heating plate: It is a heater with high heating temperature and long service life. Ceramic heater can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Second, technical characteristics: Ceramic electric heater has ring type, plate and other specifications. It possesses many advantages: reliable during work, long service life, sturdy and durable, energy saving, easy installation, high temperature resistant, high heat conductivity, good insulation, and no limitation of models, specifications and dimension in manufacturing. According to users’ demand on mode of connection, voltages of 36V, 110V, 180V, 220V and 380V can be chosen and determined (according to users’ needs). The maximum power termination is 6.5w/m2. Compared with traditional heaters, ceramic electric heater can cut down 30% energy consumption.
Q:What are the specifications of ceramic fiber packing?
5 x 5mm-200 x 200mm. It is usually woven by a soft stringy material. Sealing is achieved by filling seal cage with stripes whose cross-sectional area is square. Packing is divided into aramid packing, graphite packing, anti-sunction packing, high water-based fluid packing, carbon fiber packing, aramid carbon fiber packing, aramid anti-sunction packing, ramie packing.
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
They are thermal insulated materials. You should decide to use which one according to the using environment. Aluminum silicate fiber cotton is suggested to be used in equipment insulation. In different using environment, their thermal insulation effect will be different. Ceramic fiber blanket is also called as aluminum silicate fiber blanket and aluminum silicate acupuncture blanket, and the main material is aluminum silicate fiber cotton. Considering the pure thermal insulation effect, ceramic fiber blanket is better than aluminum silicate insulation cotton. The reason is that ceramic fiber blanket is formed by double needle process from aluminum silicate cotton, which greatly increases its intertexture degree, resistance to lamination as well as tensile strength and flatness. Fiber blanket contains no organic binder/binding agent to assure its plasticity and stability in the environment of high and low temperature.
Q:What's the function of ceramic fiber rope?
Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:What is the standard of ceramic fiber?
Basalt fiber cloth, with high strength, permanent flame retardancy, more than 1000℃ short-term temperature resistance, and used in the 760℃ environment for long time, is the ideal material to replace asbestos and glass fiber cloth. Products of ceramic fiber, made by using ceramic fiber as material, refers to industrial products with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages. It is exclusively applied in all kinds of high temperature, high pressure and environments where it is easy to wear.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:What is the raw material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industry as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc. Besides the good quality of fibrous ceramic fiber cotton, the product made out of ceramic fiber board is very hard and resistant to wind erosion. Ceramic fiber backing board is light, easy to work, and it won’t expand after being heated. It can be sheared and curved optionally. Thus, it is an ideal energy-conservation material for furnace, pipeline, and other thermal insulation equipment. The application of making ceramic fiber modules: Thread throwing blanket is better than injection blanket because of its thick and long fiber. In the folding process of making modules, injection fiber blanket is easy to break up and tear up while thread throwing fiber blanket can be folded tightly and not easy to break up. The quality of modules will directly affect the quality of furnace lining.

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