Ceramic Fiber Products Including Ceramic Fiber Blanket/Board/Paper/Module/Textile

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1 m.t.
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Ceramic Fiber Products Including Ceramic Fiber Blanket/Board/Paper/Module/Textile

Packaging & Delivery

Packaging Details:Plastic bag inside, carton or woven bag outside, or according to customers' requirement.
Delivery Detail:7-15 days after order confirmed.

Product Description

Ceramic fiber blanket with the advantage of uniform quality, smoothly surface, pure white color, completely inorganic, good tensile strength, toughness and fiber structure, so there are no flames when heating for the first time, the working temperature ranges from 950°C to 1430 °C.

 

Product Features

1. Low thermal conductivity, low thermal capacity.

2. Excellent thermal stability and good resistance to heat shock.

3. Excellent tensile strength.

4. Good anti-stripping performance.

5. Good Sound-absorbing performance.

6. Non-brittleness material, good flexibility.

7. Excellent machining performance.

8. Resistance to wind and erosion, long service life.

9. Excellent heat insulation, fire prevention, sound absorption performance.

 

Typical Applications

1. Filling insulation and joint sealing.

2. Back-up lining for industrial furnaces.

3. Fireproof materials for construction.

4. High temperature materials for filtration.

5. Raw materials for further producing, such as modules.

 

Standard specification

Standard Thicknesses: 10mm, 20mm, 25mm, 30mm, 40mm, 50mm.

Standard Widths: 600mm, 610mm, 1220mm.

Standard Length: 14400mm, 7660mm, 7200mm, 3600mm.

Standard Density: 64 kg/m3, 96 kg/m3,128 kg/m3, 160kg/m3.

Packaging: Cartons or bags.

 

Physical Properties

Specification

Common Grade

Standard Grade

High pure Grade

High alumina

Grade

Zirconium Grade

Color

White

Pure White

Pure White

Pure White

Pure White

Classification temperature (℃)

1100

1260

1260

1400

1430

Use temperature (℃)

950

1000

1100

1200

1350

Theoretical density (kg/m3)

64/96/128

64/96/128

64/96/128

96/128/160

96/128/160

Shrinkage on heating (%)

950°Cx24h≤-3

1000°Cx24h≤-3

1100°Cx24h≤-3

1200°Cx24h≤-3

1350x24h≤-3

Tensile Strength (MPa)

0.04

0.04

0.04

0.04

0.04

Thermal conductivity

( w/ m.k) (Physical Volume Density 128 Kgs/ m3)

0.09(400℃)
0.16(800℃)

0.09(400℃)
0.16(800℃)

0.09(400℃)

0.16(800℃)
0.20(1000℃)

0.12(600℃)
0.20(1000℃)

0.16(800℃)
0.20(1000℃)

 

Chemical properties

Chemical Content

Common Grade

Standard Grade

High pure Grade

High alumina Grade

Zirconium Grade

AL2O3

44%

46%

47-49%

52-55%

39-40%

AL2O3+SiO2

96%

97%

99%

99%

82-84%

ZrO2

-

-

-

-

15-17%

AL2O3+SiO2+ZrO2

-

-

-

-

99%

Fe2O3

≤1.2%

≤1.0%

≤0.2%

≤0.2%

≤0.2%

Na2O+K2O

≤0.5%

≤0.5%

≤0.2%

≤0.2%

≤0.2%

 

Ceramic Fiber Products Including Ceramic Fiber Blanket/Board/Paper/Module/Textile

Ceramic Fiber Products Including Ceramic Fiber Blanket/Board/Paper/Module/Textile

Ceramic Fiber Products Including Ceramic Fiber Blanket/Board/Paper/Module/Textile


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Q:What is the feature of ceramic fiber washer?
Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties.
Q:How is the quality of ceramic fiber vermiculite cloth?
The quality of ceramic fiber vermiculite cloth is good, and its advantages are as follows: high temperature resistance, low thermal conductivity, thermal shock resistance, low thermal capacity; excellent heat insulation performance, long service life; resistant to erosion of nonferrous metals such as aluminum and zinc, etc.; good low and high temperature strength; non-toxic, harmless, and no adverse effect on environment.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What are the specifications and models of the ceramic fiber board?
With high strength, permanent fire resistance, resistance to over 1000℃ temperature during short period, and long-term use at 760℃, basalt fiber cloth is the ideal material to substitute asbestos and glass fiber cloth. Ceramic fiber products are made and processed with ceramic fiber as raw material, and they are lightweight, high temperature resistant, good in thermal stability, and low in heat conductivity.
Q:Who can tell me what the ceramic fiber density is?
The density of ceramic fiber module is generally within the range of 200-220. The earliest produced ceramic fiber module is made from ceramic fiber injection blanket, for the fiber of injection blanket is fine and short, making the expansiveness of the module made out of it relatively stable. While in recent years, considering the cost of production, most ceramic fiber modules are made from thread throwing blanket for it has large tensile force. Select the density and thickness of the ceramic fiber module according to the furnace body temperature, the thermal state of modules and the thermal atmosphere inside the furnace. If it’s just used as insulating layer, the density of 200kg/m3 is suggested.
Q:What is the performance of ceramic fiber tube furnace?
It is a kind of high temperature experiment equipment, adopting quality and super energy-conservation ceramic fiber tank. It is highly energy-conservation, and its energy consumption is only a half of ordinary tube furnace. High temperature electric resistance wire warms up, and the insulation layer is fiber cotton blanket and metal shell. Quartz tube and sealing equipment can be chosen according to different requirements, and can be vacuumized or connected to air. It includes various types: tube furnace, tube furnace of multiple temperature zones, tube-typed heating furnace, tube-typed resistance furnace, high temperature tube… 6、Owing to perfect insulation performance and low heat capacity, the whole equipment and ordinary heavy refractory furnace
Q:What is the material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industries as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc.
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Certainly the asbestos has better thermal insulation effect. External wall insulation rock wool board is specially designed and manufactured for the buildings’ external wall insulation thin plastering system, and it applies to external wall insulation, energy conservation and renovation of the newly-built or existent buildings with compact structure of the concrete or brick wall as the basic foundation. External wall insulation rock wool board is dedicated to external wall insulation. As superior incombustible, fireproof and thermal insulation material, it has the advantages of higher compression resistance and tensile strength, lower hygroscopicity, good dimension stability with no thermal expansion or shrinkage, and ageing resistance. It can adapt to the external wall system, and provide many properties of effective thermal insulation and energy conservation, fire protection and extreme climate protection for buildings. Rock wool is incombustible, and won’t give out heat or toxic fumes. It can cut off the flame spread in an effective way when fire occurs. It has superior fire resistance. With superior thermal insulation and heat-shielding performance, it is capable of increasing the thermal resistance of the building envelope, reducing buildings heating and air-conditioning energy consumption, and saving energy and reducing emission. It doesn’t produce corrosion to metallic materials like carbon steel, aluminum (alloy), copper, or all kinds of building components either. It has physical properties of efficient sound absorption, noise reduction and elastic damping. With low hygroscopicity and ageing resistance, it can keep long-term stability. It is also lightweight, and easy to cut, saw and install.
Q:What is the raw material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industry as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc. Besides the good quality of fibrous ceramic fiber cotton, the product made out of ceramic fiber board is very hard and resistant to wind erosion. Ceramic fiber backing board is light, easy to work, and it won’t expand after being heated. It can be sheared and curved optionally. Thus, it is an ideal energy-conservation material for furnace, pipeline, and other thermal insulation equipment. The application of making ceramic fiber modules: Thread throwing blanket is better than injection blanket because of its thick and long fiber. In the folding process of making modules, injection fiber blanket is easy to break up and tear up while thread throwing fiber blanket can be folded tightly and not easy to break up. The quality of modules will directly affect the quality of furnace lining.
Q:What is ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique. Ceramic fiber blanket doesn’t contain any organic binder so as to ensure that ceramic fiber blanket has great plasticity and stability in high and low temperature conditions.

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