Ceramic Fiber Module with Low Thermal Shrinkage

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5 pc
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Introduction of Ceramic Fiber Module with Low Thermal Shrinkage

Ceramic Fiber Module with Low Thermal Shrinkage is made from long special ceramic fiber, formed by special strong double surface needling, without any binder ,increasing inter-weaving and tensile strength, so that ceramic fiber blanket own good stability under any working temperature. 

Types of Ceramic Fiber Module with Low Thermal Shrinkage: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module with Low Thermal Shrinkage also has difference, and they are suitable for different working temperatures.

 

Main Characteristics of the Ceramic Fiber Module with Low Thermal Shrinkage

Good springiness for fiber

Excellent strength and resistance to blowing

Excellent chemical stability

Low thermal conductivity

Low thermal shrinkage

Excellent sound absorption

 

Application of Ceramic Fiber Module with Low Thermal Shrinkage

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

Filling insulation and joint sealing

Back-up lining for industrial furnaces

Fireproof materials for construction


Ceramic Fiber Module with Low Thermal Shrinkage Images

 Ceramic Fiber Module with Low Thermal Shrinkage

Ceramic Fiber Module with Low Thermal Shrinkage Specification

 

Type

STD

HP

HA

HZ

Classification     Temperature (°C)

1260

1260

1350

1430

Working     Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density      (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage     on heating (%)

3

3

3.5

3.5

(24 hours,   density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal   conductivity   by different temperature   (w/m.k) (density as   128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)     

    0.26(1200°C)

 0.31(1200°C)

Tensile     strength (MPa)

0.04

0.04

0.04

0.04

(density as   128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module with Low Thermal Shrinkage

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you accept OEM for Ceramic Fiber Insulation Roll?

A:YES! We can according your demand to produce.

Q8:Can U accept the detective of the third-party verification company ?

A:YES! We can accept the detective from any third-party verification company including the SGS, BV and so on.

 

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Q:Who can tell me what ceramic fiber blanket is?
Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:What is the thickness of ceramic fiber paper?
The density of ceramic fiber board is 280-320kg/m3. Ceramic fiber board is made by wet vacuum forming process, whose strength is higher than that of fiber blanket and vacuum forming felt. And it can be applied in such high temperature field that requires products with rigid strength. Here follows its features: high compressive strength and long service life; low thermal capacity and conductivity; non-brittle material and good flexibility; accurate size and good flatness; easy to cut, install and work; high resistance to weather; continuous production, uniform distribution of fiber, and stable performance; excellent sound-absorption and noise reduction.
Q:What is the use of ceramic fiber rope?
Ceramic fiber rope is interweaved with quality ceramic fiber. It is widely used in chemical industry, electricity, paper-making, food, pharmacy, etc., as well as sealing of furnace door, high temperature &pressure engine, pump and valve. And it is applicable to various medium, such as clean fluid or slurry, saline water, emulsion, oil, hydrocarbon, solvent, paper pulp, etc.
Q:What’s the price of refractory ceramic fiber blanket?
The price of ceramic fiber blanket varies from place to place. It is advised to have a look at local market.
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is needed in the following fields: 1. the furnace door sealing and fire door curtain of various thermal insulation industrial furnaces; 2. High temperature flues, air duct linings and expansion joints; 3. Petrochemical equipment, high temperature thermal insulation of vessels and pipelines; 4. Protective clothing, gloves, hoods, helmets, boots, etc. at high temperatures; 5. Thermal shrouds of the automobile engine, heavy oil engine’s exhaust pipe packing, and compound brake friction pads of drag racing cars; 6. Gland packing and liners of pumps transferring high-temperature liquids and gas, compressors and valves; 7. High temperature electrical insulation; 8.pads used for the fire door, fire curtain, fire blanket and spark protection, fire protection sewing products insulation and coverage; 9. Thermal insulation material in aerospace industry and brake friction pads; 10. Thermal insulation and packing of deep freeze refrigeration plants, vessels, and pipelines.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What is the standard of ceramic fiber?
The standard of ceramic fiber: Temperature classification: ordinary aluminum silicate fiber board 1100℃, standard aluminum silicate fiber board 1260℃, high purity aluminum silicate fiber board 1260℃, high alumina aluminum silicate fiber board 1360℃ and zirconium containing aluminum silicate fiber board 1430℃.
Q:Does anybody know the specification of ceramic fiber composite material?
Ceramic fiber board LY-264B m3 40.19 Thickness=100mm b L80 Ceramic fiber board LY-264B m3 0.95 Thickness=80mm c L50 Ceramic fiber board LY-264B m3 31.86 Thickness=50mm d L62A Ceramic fiber board LY-164B m3 40.77 Thickness=62mm a L100
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:Who knows the density of ceramic fiber board?
Density board is also called as fiber board. Fiber board is a kind of artificial panel, whose principal raw material is wood fiber or other plant fiber. After being tear up, soaked, grinded and adding some sizing, fiber board can be manufactured via processes like hot press molding and dry-up, etc. According to its different volume and density, it can be classified into three categories: high density fiber board, 280 kg/m3; medium density fiber board, 300 kg/m3; low density fiber board, 320 kg/m3.

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