Ceramic Fiber Module with Low Thermal Conductivity Made in China

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Composite of Ceramic Fiber Module with Low Thermal Conductivity Made in China

Ceramic Fiber Module with Low Thermal Conductivity Made in China are made from the corresponding ceramic fiber material acupuncture blanket processed in dedicated machines according to fiber component structure and size.

In the process, a certain proportion of compression is maintained, in order to ensure modules expand to the different directions after completion of ceramic fiber folded module wall lining, to create mutual extrusion amongst modules and form a seamless whole unit. Ceramic fiber folded modules is directly fixed in industrial furnaces shell plate by various anchorage.

 

Types of Ceramic Fiber Module with Low Thermal Conductivity Made in China: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module with Low Thermal Conductivity Made in China also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module with Low Thermal Conductivity Made in China

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module with Low Thermal Conductivity Made in China

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module with Low Thermal Conductivity Made in China Images

 Ceramic Fiber Module with Low Thermal Conductivity Made in China

 

Ceramic Fiber Module with Low Thermal Conductivity Made in China Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module with Low Thermal Conductivity Made in China

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

 

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Q:What are the features of ceramic fiber module?
Ceramic fiber, also called refractory fiber, is a refractory material with the lowest thermal conductivity and the best thermal insulation and energy-saving effect so far except nanometer materials. It is a good industrial furnace lining material with light weight, high heat resistance, good heat preservation effect, easy construction and other advantages. The high heat sensitive of ceramic fiber furnace lining can better adapt to the automatic control of heating furnace. The chemical performance of ceramic fiber lining is stable. Acid, alkali, as well as water, oil, steam are not eroded except phosphoric acid, hydrofluoric acid and strong alkali.
Q:Who can introduce how to use ceramic fiber binder?
1、It can be directly used with water, and it requires little maintenance with quality assured. The bonding strength is 3.5 times of concrete. 2、Tooth shape method is applied to bond thin layers with a little binder. And the binder is only 4-6mm in order to avoid hollowing tiles. 3、It is easy for workers to operate, greatly increasing efficiency of tiling. And it is very waterproof and resistant to moisture and seepage. 4、It is soft so that it won’t press tiles or cause cracks. It can stand thermocycling without detaching from base. 5、There is no need to soak tiles in water in advance and get walls wet, which can reduce working process and improve efficiency. 6、On the construction site, workers can finish the ratio of binder in accordance with proportion just in bucket, which is clean as well as efficient, and also reduces dust on building site.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
First, property and application of ceramic heating plate: It is a heater with high heating temperature and long service life. Ceramic heater can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Second, technical characteristics: Ceramic electric heater has ring type, plate and other specifications. It possesses many advantages: reliable during work, long service life, sturdy and durable, energy saving, easy installation, high temperature resistant, high heat conductivity, good insulation, and no limitation of models, specifications and dimension in manufacturing. According to users’ demand on mode of connection, voltages of 36V, 110V, 180V, 220V and 380V can be chosen and determined (according to users’ needs). The maximum power termination is 6.5w/m2. Compared with traditional heaters, ceramic electric heater can cut down 30% energy consumption.
Q:What’s soluble ceramic fiber?
It’s alkali earth ceramic fiber with main components of SiO2, MgO, and CaO. With certain solubility in the human body fluid to be less harmful to human health, it is called soluble ceramic fiber. The introduction of such components as MgO, CaO, etc. in the soluble ceramic fiber, on one hand, is conducive to extending the viscosity range of and conditions for the fiber forming, enhancing the chance of fiber forming and the flexibility of fibers. On the other hand, it produces low melting compounds like CaO•SiO2, CaO ·Mgo·2SiO2 etc, decreasing the heat resistance of the fiber. Therefore, the ordinary soluble fiber belongs to inferior ceramic fiber, and its product is mainly used as backing material for the industrial furnace. To realize the improvement of heat resistance of soluble fiber, the method of adding ZrO2 into it is adopted, increasing the viscosity of glass phase and inhibiting the growth rate of grains after the fiber is heated and crystallized.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
They are thermal insulated materials. You should decide to use which one according to the using environment. Aluminum silicate fiber cotton is suggested to be used in equipment insulation. In different using environment, their thermal insulation effect will be different. Ceramic fiber blanket is also called as aluminum silicate fiber blanket and aluminum silicate acupuncture blanket, and the main material is aluminum silicate fiber cotton. Considering the pure thermal insulation effect, ceramic fiber blanket is better than aluminum silicate insulation cotton. The reason is that ceramic fiber blanket is formed by double needle process from aluminum silicate cotton, which greatly increases its intertexture degree, resistance to lamination as well as tensile strength and flatness. Fiber blanket contains no organic binder/binding agent to assure its plasticity and stability in the environment of high and low temperature.
Q:Who knows the advantages of the far infrared ceramic fiber?
1. It has high efficiency and is energy saving, no smoke, no open flame. The thermal efficiency is as high as 70.1%, which increases 40% Ethan compared with the national standard. 2. It is environmental, healthy and doesn’t smoke lung. Ceramic environmental protection material, flameless combustion mode and efficient infrared thermal conversion effectively inhibit the generation and discharge of carbon monoxide and helium oxide and eliminate hazard threating human health. It doesn’t fume pot and lung; 3. It is time saving and high efficiency. The average temperature of infrared combustion surface is as high as 1100℃. The thermal radiation of infrared is penetrating, which can quickly heat the heated objects; 4. It is safe and durable, with high temperature resistance, no oxidation, no rust, no deformation, thermal cracking resistance, no clean. Using high-tech ceramic chip and combining with high-tech flexible packaging paste technique, its average service life can reach more than eight years.
Q:Is high density ceramic fiber board environmentally friendly?
As far as I know, high density ceramic fiber board is environmentally friendly. For it is a kind of plate pressed by the raw material of ceramics and other plant fibers combining urea formaldehyde resin or other synthetic resins under the conditions of heat with pressure, it is more natural and environmental.
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is needed in the following fields: 1. the furnace door sealing and fire door curtain of various thermal insulation industrial furnaces; 2. High temperature flues, air duct linings and expansion joints; 3. Petrochemical equipment, high temperature thermal insulation of vessels and pipelines; 4. Protective clothing, gloves, hoods, helmets, boots, etc. at high temperatures; 5. Thermal shrouds of the automobile engine, heavy oil engine’s exhaust pipe packing, and compound brake friction pads of drag racing cars; 6. Gland packing and liners of pumps transferring high-temperature liquids and gas, compressors and valves; 7. High temperature electrical insulation; 8.pads used for the fire door, fire curtain, fire blanket and spark protection, fire protection sewing products insulation and coverage; 9. Thermal insulation material in aerospace industry and brake friction pads; 10. Thermal insulation and packing of deep freeze refrigeration plants, vessels, and pipelines.
Q:What are the specifications of ceramic fiber thermal insulation pipe?
32×50×1000 89×50×1000 48×50×1000 76×50×1000
Q:What is the raw material of ceramic fiber?
With unique optical property, ceramic material can be used as solid state laser, optical fiber and optical memory. Transparent ceramics can be used for high pressure sodium lamp tube. Magnetic ceramics (ferrite: MgFe2O4、CuFe2O4、Fe3O4 ) will be widely used in audiotapes, records, transformer core and memory elements of large computers.

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