Ceramic Fiber Module or Foundry Industry Made in China

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Composite of Ceramic Fiber Module or Foundry Industry Made in China

Ceramic Fiber Module or Foundry Industry Made in China are made from the corresponding ceramic fiber material acupuncture blanket processed in dedicated machines according to fiber component structure and size.

In the process, a certain proportion of compression is maintained, in order to ensure modules expand to the different directions after completion of ceramic fiber folded module wall lining, to create mutual extrusion amongst modules and form a seamless whole unit. Ceramic fiber folded modules is directly fixed in industrial furnaces shell plate by various anchorage.

 

Ceramic Fiber Module or Foundry Industry Made in China: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module or Foundry Industry Made in China also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module or Foundry Industry Made in China

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module or Foundry Industry Made in China

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module or Foundry Industry Made in China Images

 Ceramic Fiber Module or Foundry Industry Made in China

 

Ceramic Fiber Module or Foundry Industry Made in China Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module or Foundry Industry Made in China

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

 

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Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:Who can tell me what the ceramic fiber density is?
Refractory ceramic fiber material, a kind of light and efficient thermal insulation material, owns the following advantages compared with traditional thermal insulating material: Ceramic fiber lining has low volume density. It is over 75%lighter than the light weight insulating brick, and 90%-95% lighter than the light weight castable lining. If fiber lining is used, the steel structure load of furnaces can be greatly reduced and its service life will be prolonged. Ceramic fiber lining has low thermal capacity which is only about l/10 of that of the light weight and heat resistant lining and light weight castable lining. The thermal capacity of the lining material is proportional to its mass. Low thermal capacity means that furnaces absorb less heat in the reciprocating operation, meanwhile accelerate its temperature rise, greatly reducing energy consumption during the operation and control of the furnace temperature, and particularly making the starting-up and blowing-out of heating furnaces obtain remarkable energy conservation effect. Ceramic fiber lining has low thermal conductivity. When the average temperature is 400℃, its thermal conductivity coefficient is less than 0.1w/mk; when the average temperature is 600℃, its thermal conductivity coefficient is less than 0.15w/mk; when it is 1000℃, the thermal conductivity coefficient is less than 0.25w/mk, which is around l/8 of that of the light clay brick and l/10 of that of the lightweight and heat resistant lining, achieving excellent thermal insulation effect. Ceramic fiber lining has easy construction. Expansion joints are not needed during the construction process, construction personnel can take up work right after basic training, and the construction technical factors have little impact on the lining’s thermal insulation performance.
Q:What is the raw material of ceramic fiber?
With unique optical property, ceramic material can be used as solid state laser, optical fiber and optical memory. Transparent ceramics can be used for high pressure sodium lamp tube. Magnetic ceramics (ferrite: MgFe2O4、CuFe2O4、Fe3O4 ) will be widely used in audiotapes, records, transformer core and memory elements of large computers.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
Ceramic fiber strip is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics. Ceramic fiber strip, one of fire-resistant and fireproof materials, is produced by the refractory fiber of high purity and applied in high temperature insulation. Compared with natural cellulosic fiber, the characteristics of raw material of glass fiber strip are as follows: circular cross profile, same diameter, highly elaborate production, high proportion of glass fiber and strong dimensional stability.
Q:What are the features of ceramic fiber module?
It has good chemical stability; excellent thermal stability and good elasticity. When ceramic fiber module is in a state of prepressing and after the furnace lining is completed, the expansion of the ceramic fiber module makes lining seamless and can compensate the shrinkage of fiber lining so as to improve the heat-insulating performance of fiber lining. The overall performance is good; It possesses excellent thermal stability and thermal shock resistance; Ceramic fiber module is quickly installed. The anchoring parts are set on the cold face of wall lining to reduce the requirements of anchoring parts materials.
Q:What is the thickness of ceramic fiber paper?
The thinnest ceramic fiber paper is 0.5mm. Ceramic fiber paper can be used as high temperature thermal insulation material for various industrial furnaces, steel ladles, foundry ladles as well as submerged nozzles, as electric and thermal insulation material for industrial furnaces, as sealing material for expansion joint of furnace door and body, as lining of cast aluminum model, as demoulding glass ceramics and hot-melt glass, as high temperature sealing gasket, as thermal and electric insulation material for heating equipment of apparatus, as noise elimination as well as thermal insulation material for muffler, and as thermal insulation material for exhaust pipe, etc.
Q:What’s the difference between the ceramic fiber and glass fiber?
Ceramic fiber strip, a type of fibrous lightweight refractory, possesses so many advantages as light weight, high temperature resistance, good thermal stability, low thermal conductivity, small specific heat and mechanical shock resistance. Therefore it has been widely applied in machinery, metallurgy, chemical engineering, petroleum, porcelain, glass, electronics, and other industries. As a sort of refractory material, ceramic fiber strip is made out of highly purified refractory fiber, and applied in high temperature and thermal insulation field. Compared with natural cellulosic fiber, the raw material of glass fiber tape has the following features: with circular section and the same diameter, glass fiber can be micro fine. It’s higher in specific gravity and more stable in dimension. As a result, the paper made from it by papermaking gains fairly high tensile strength, and excellent properties of water-fast, oil resistance, acid and alkali resistance, corrosion resistance, thermal stability, low thermal conductivity, sound absorption, etc.
Q:What are the specifications of ceramic fiber blanket?
Manufacturing technique: injection. According to refractory temperature, thread throwing is divided into: ordinary type, standard type, high purity type, high alumina type, aluminum zirconium type and zirconium containing type. Refractory temperature ranges from 950 to 1400 degree.
Q:What degree can the high temperature ceramic fiber paper tolerate?
The products of aluminum silicate ceramic fiber paper are divided into four level temperature, namely 1000℃ ordinary type, 1260℃ standard type, 1360℃ high alumina type and 1450℃ zirconium containing type. These are the maximum temperature resistance, not daily operating temperature. Daily operating temperature should be lower than the maximum temperature resistance.
Q:Does anybody know the specification of ceramic fiber composite material?
Ceramic fiber board LY-264B m3 40.19 Thickness=100mm b L80 Ceramic fiber board LY-264B m3 0.95 Thickness=80mm c L50 Ceramic fiber board LY-264B m3 31.86 Thickness=50mm d L62A Ceramic fiber board LY-164B m3 40.77 Thickness=62mm a L100

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