Ceramic Fiber Module for Industrial Kiln Insulations

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5 pc
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Product Description:

Ceramic Fiber Module for Industrial Kiln Insulations

 

Composite of Ceramic Fiber Module for Industrial Kiln Insulations

Ceramic Fiber Module for Industrial Kiln Insulations is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Ceramic Fiber Module for Industrial Kiln Insulations: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Industrial Kiln Insulations also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Industrial Kiln Insulations

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Industrial Kiln Insulations

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Industrial Kiln Insulations Images

 Ceramic Fiber Module for Industrial Kiln Insulations 

Ceramic Fiber Module for Industrial Kiln Insulations Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Industrial Kiln Insulations

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

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Q:Who knows the advantages of the far infrared ceramic fiber?
It is fired under the high temperature, does not fade, non-absorbent, non-deformation and easy to clean. Some ceramics can be used in microwave ovens and are non-toxic and harmless to the human body. Advantage is the combination of beauty and use. The defect is fragile.
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What is the performance of ceramic fiber tube furnace?
It is a kind of high temperature experiment equipment, adopting quality and super energy-conservation ceramic fiber tank. It is highly energy-conservation, and its energy consumption is only a half of ordinary tube furnace. High temperature electric resistance wire warms up, and the insulation layer is fiber cotton blanket and metal shell. Quartz tube and sealing equipment can be chosen according to different requirements, and can be vacuumized or connected to air. It includes various types: tube furnace, tube furnace of multiple temperature zones, tube-typed heating furnace, tube-typed resistance furnace, high temperature tube… 6、Owing to perfect insulation performance and low heat capacity, the whole equipment and ordinary heavy refractory furnace
Q:Who knows the density of ceramic fiber board?
The density of ceramic fiber board is 280-320 kg/m3. Ceramic fiber board is made by wet vacuum forming process, whose strength is higher than that of fiber blanket and vacuum forming felt. And it can be applied in such high temperature field that requires products with rigid strength. Here follows its features: high compressive strength and long service life; low thermal capacity and conductivity; non-brittle material and good flexibility; accurate size and good flatness; easy to cut, install and work; high resistance to weather; continuous production, uniform distribution of fiber, and stable performance; excellent sound absorption and noise reduction.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
They are thermal insulated materials. You should decide to use which one according to the using environment. Aluminum silicate fiber cotton is suggested to be used in equipment insulation. In different using environment, their thermal insulation effect will be different. Ceramic fiber blanket is also called as aluminum silicate fiber blanket and aluminum silicate acupuncture blanket, and the main material is aluminum silicate fiber cotton. Considering the pure thermal insulation effect, ceramic fiber blanket is better than aluminum silicate insulation cotton. The reason is that ceramic fiber blanket is formed by double needle process from aluminum silicate cotton, which greatly increases its intertexture degree, resistance to lamination as well as tensile strength and flatness. Fiber blanket contains no organic binder/binding agent to assure its plasticity and stability in the environment of high and low temperature.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:How is the quality of ceramic fiber vermiculite cloth?
The quality is good. The refractory temperature of ceramic fiber vermiculite cloth is 1200-1450 degree. Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:What is the thickness of ceramic fiber paper?
The thinnest is 0.5mm while the thickest is 3mm. Fiber paper is a kind of solid insulated material in electrical engineering, including plant fiber paper and synthetic fiber paper, which are made by being soaked in insulation liquid or varnish or glue. Using ceramic fiber as the principle raw material, ceramic fiber paper is made by wet forming process. With even thickness, smooth surface and good flexibility, the ceramic fiber paper can be processed into products of various sizes via being sheared or punched.
Q:What’s the difference between the ceramic fiber and glass fiber?
Both of them are inorganic nonmetallic material and silicate. They can be used as structural material focusing on mechanical properties and functional material focusing on characteristics of light, electricity, sound and magnet, etc. Their main difference lies in the operating temperature: the glass wool is less than 300℃, while the ceramic fiber can reach up to 1000℃.
Q:What is ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique.

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