Ceramic Fiber Module for Foundry Industries

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6 pc
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10000 pc/month

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Product Description:

Composite of Ceramic Fiber Module for Foundry Industries

Ceramic Fiber Module for Foundry Industries is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Ceramic Fiber Module for Foundry Industries: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Foundry Industries also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Foundry Industries

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Foundry Industries

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Foundry Industries Images

 Ceramic Fiber Module  for Foundry Industries

 

Ceramic Fiber Module for Foundry Industries Specification

 

Type

STD

HP

HA

HZ

Classification     Temperature (°C)

1260

1260

1350

1430

Working     Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density      (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage     on heating (%)

3

3

3.5

3.5

(24 hours,   density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal   conductivity   by different temperature   (w/m.k) (density as   128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)     

    0.26(1200°C)

 0.31(1200°C)

Tensile     strength (MPa)

0.04

0.04

0.04

0.04

(density as   128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Foundry Industries

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

If you have any enquiry,please don't hesitate to contact us, we will provide our best products and services for you!!

 

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Q:What is nano ceramic fiber board?
1、 It is a new super thermal insulated material developed via nano technology. It is a composite reflective thermal insulated board via particular process, containing nano-porous material with excellent insulation performance and metal foil.
Q:What’s the price of refractory ceramic fiber blanket?
The price ranges from dozens to hundreds of yuan. It depends on your choice.
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is needed in the following fields: 1. the furnace door sealing and fire door curtain of various thermal insulation industrial furnaces; 2. High temperature flues, air duct linings and expansion joints; 3. Petrochemical equipment, high temperature thermal insulation of vessels and pipelines; 4. Protective clothing, gloves, hoods, helmets, boots, etc. at high temperatures; 5. Thermal shrouds of the automobile engine, heavy oil engine’s exhaust pipe packing, and compound brake friction pads of drag racing cars; 6. Gland packing and liners of pumps transferring high-temperature liquids and gas, compressors and valves; 7. High temperature electrical insulation; 8.pads used for the fire door, fire curtain, fire blanket and spark protection, fire protection sewing products insulation and coverage; 9. Thermal insulation material in aerospace industry and brake friction pads; 10. Thermal insulation and packing of deep freeze refrigeration plants, vessels, and pipelines.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What is ceramic fiber felt?
Ceramic fiber felt is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:What's the function of high temperature ceramic fiber blanket?
Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:Who knows well about the production process of the ceramic fiber?
Ceramic fiber, a type of fibrous lightweight refractory, possesses so many advantages as light weight, high temperature resistance, good thermal stability, low thermal conductivity, small specific heat and mechanical shock resistance. 1. Diameter of cellosilk: thread throwing fiber is thicker and its diameter is usually within the range of 3.0-5.0μm, while the injection silk fiber is usually 2.0-3.0μm; 2. Length of cellosilk: thread throwing fiber is longer and its length is usually within the range of 150-250mm, while the injection silk fiber is usually 100-200mm; 3. Thermal conductivity: the injection silk blanket is better than the thread throwing blanket for the former has finer fiber; 4. In terms of tensile strength and fracture resistance, the thread throwing blanket is superior to the injection silk blanket for the former has thicker fiber.
Q:Does anybody know the specification of ceramic fiber composite material?
Generally, silicon carbide ceramics is single-phase, excluded from composite material. But silicon carbide ceramics can become fiber composite material, combined with various fiber (usually with carbon fiber or silicon carbide fiber); or it can make silicon carbide ceramics lamination composite material, combined with other laminated materials.; it can also make silicon carbide composite material, combined with other particles. Therefore, composite material must be a kind of material combined with one or more than one material/elements. Single silicon carbide ceramics is not composite material.
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What is the price of high alumina ceramic fiber cotton?
High alumina ceramic fiber cotton is quite good in quality. High temperature resistant and insulated acupuncture blanket belongs to fireproof and fire-fighting material.

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