Ceramic Fiber Module for Electric Furnace Insulations

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Product Description:

Ceramic Fiber Module for Electric Furnace Insulations

 

Composite of Ceramic Fiber Module for Electric Furnace Insulations

Ceramic Fiber Module for Electric Furnace Insulations is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Ceramic Fiber Module for Electric Furnace Insulations: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Electric Furnace Insulations also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Electric Furnace Insulations

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Electric Furnace Insulations

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Electric Furnace Insulations Images

 Ceramic Fiber Module for Electric Furnace Insulations 

Ceramic Fiber Module for Electric Furnace Insulations Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Electric Furnace Insulations

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

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Q:What is the difference between nanometer ceramic board and ceramic fiber board?
Ceramic fiber board, also called aluminum silicate fiber board, is a kind of refractory material. It still keeps good mechanical strength even after heating. Compared with fiber blanket and fiber felt, it is rigid and a fiber thermal insulation product with supporting strength. Features: Apart from the excellent performances owned by the corresponding diffuse ceramic fiber cotton, it has solid quality, good toughness and intensity, excellent ability to resist wind erosion. It isn’t bulgy when heating, light in quality, easy to construct and arbitrary to cut and blend. It is the ideal energy-saving material of furnace, pipe and other insulation equipment. 1. high crushing strength and long service life; 2. low thermal capacity and low thermal conductivity; 3. not brittle material and good toughness; 4. precise size and good smoothness; 5. Easy to cut, install and construct; 6. excellent ability to resist wind erosion; 7. continuous production, even fiber distribution and stable performance.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:What are the specifications of ceramic fiber thermal insulation pipe?
Technical performance unit: Kg/m technical capacity: 345-60 heat conductivity coefficient: W/m.k0.016-0.024 using temperature: -90-+120℃
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:Are zirconium silicate aluminum fiber blankets and aluminium silicate fiber blankets a thing?
Aluminum silicate fiber blanket consists of aluminum silicate fiber blown blanket and aluminum silicate fiber spin silk carpet, carpet for rejection aluminum silicate fiber is long, small thermal conductivity, heat preservation performance to blow the blanket is better than that of aluminum silicate spray. Most insulation pipeline construction with ceramic fiber blanket rejection.
Q:Refractory insulation board, pressure plate, nano heat transfer plate, calcium silicate board and ceramic fiber board, which is good?
Ceramic fiber board is made by spraying superfine ceramic fiber through water washing, slag removal, fiber freezing and vacuum forming. The product has superior high temperature resistance, excellent rigidity and toughness.
Q:Ceramic fiber insulation after moisture can still play a cold roles?
Then use the compressed air jet or use the wire throwing machine to turn the yarn into a fiber. After the cotton collector sets the cotton, it forms the ceramic fiber cotton.Fiber cotton can be further processed into fiber blanket, board, paper, cloth, rope and other products.
Q:Ceramic fiber blanket will not expand when heated?
HLGX ceramic fiber blanket itself is composed of many micron diameter ceramic fiber perplexing interweaved, i.e. HLGX ceramic fiber blanket, whether it is the standard grade HLGX-212, grade HLGX-512 or containing zirconium maximum temperature of 1400 DEG C, they are porous materials with high porosity is more than 90%, so hot after contracting Huolong ceramic fiber blanket heating or expansion will be the equivalent pore off, will not be too obvious. This is from an experimental point of view.
Q:Should the ceramic fiber furnace be compacted?
In view of the large industrial furnace, the ceramic fiber module can be chosen to be refractory, heat insulated and insulated, and the ceramic fiber module is firmly fixed on the furnace wall by the parallel mounting method, which is more reliable
Q:Is high density ceramic fiber board environmentally friendly?
As far as I know, high density ceramic fiber board is environmentally friendly. For it is a kind of plate pressed by the raw material of ceramics and other plant fibers combining urea formaldehyde resin or other synthetic resins under the conditions of heat with pressure, it is more natural and environmental.

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