Ceramic Fiber Module for Electric Arc Furnace Insulations

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Product Description:

Ceramic Fiber Module for Electric Arc Furnace Insulations

 

Composite of Ceramic Fiber Module for Electric Arc Furnace Insulations

Ceramic Fiber Module for Electric Arc Furnace Insulations is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Ceramic Fiber Module for Electric Arc Furnace Insulations: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Electric Arc Furnace Insulations also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Electric Arc Furnace Insulations

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Electric Arc Furnace Insulations

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Electric Furnace Arc Insulations Images

 Ceramic Fiber Module for Electric Arc Furnace Insulations 

Ceramic Fiber Module for Electric Arc Furnace Insulations Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Electric Arc Furnace Insulations

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

 

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Q:What is the price of ceramic fiber fire-resistant cloth?
The price of steel wire asbestos fireproof cloth is 40 yuan. Steel wire asbestos fireproof cloth is made from loose cotton, which is resistant to high temperature, low in thermal conductivity coefficient and unit weight, and good in chemical stability. And it is corrosion-resistant to most chemicals except for hydrofluoric acid, phosphoric acid and strong base. After being soaked in water, water vapor and oil and becoming dry, its physicochemical property remains the same as before. It contains 16%-20% organic fiber. When it is used in high temperature for the first time, the organic fiber will be burnt down, which will not affect product performance.
Q:What is the material of ceramic fiber?
1、Ceramic fiber, ceramic fiber felt for short, is a fireproof material (such as flint clay) owing to resistance to high temperature. The fibrous substance, formed from being melt by electric arc and then blew up by compressed air, is called as ceramic fiber cotton. 2、Ceramic fiber cotton can be made into a variety of ceramic fiber products. The ceramic fiber cotton content of domestic ceramic fiber felt AI2O3 is 62% and 45%. The former one can be used in the temperature of 1150-2000℃ while the latter is in 1000℃.
Q:What high temperature can the refractory ceramic fiber cloth tolerate?
It depends on what material used in the ceramic fiber. The normal operating temperature of aluminum oxide is 1200 degree. This is residential. It has 2200 degree high temperature in military.
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is applicable to the following industries: 1. Electrical equipment industry: wood-burning stoves, electric and heat insulation materials of electrical heating equipment, and sealing gaskets of all sorts of electrical components; 2. Glass and ceramic industries: industrial furnaces, the furnace body sealing, and molten and hot bending glass demoulding; 3. Petrochemical industry: thermal insulation of transmission lines and high-temperature pipelines. All these industries need to use the ceramic fiber material.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
They are thermal insulated materials. You should decide to use which one according to the using environment. Aluminum silicate fiber cotton is suggested to be used in equipment insulation. In different using environment, their thermal insulation effect will be different. Ceramic fiber blanket is also called as aluminum silicate fiber blanket and aluminum silicate acupuncture blanket, and the main material is aluminum silicate fiber cotton. Considering the pure thermal insulation effect, ceramic fiber blanket is better than aluminum silicate insulation cotton. The reason is that ceramic fiber blanket is formed by double needle process from aluminum silicate cotton, which greatly increases its intertexture degree, resistance to lamination as well as tensile strength and flatness. Fiber blanket contains no organic binder/binding agent to assure its plasticity and stability in the environment of high and low temperature.
Q:What's the function of ceramic fiber rope?
It can be used in heat insulation and preservation of all kinds of furnaces, high temperature pipes and containers; the sealing of furnace doors, valves and flanges, the fireproof door and fireproof shutter materials, high temperature furnace door curtains; heat insulation of engine and meter, fireproof cable coated materials, high temperature fireproof materials, heat insulation covering cloth, the high temperature expansion joint filler, flue lining; high temperature resistant labor insurance products, fire-proof suit, high temperature filtration, sound-absorbing and other fields of replacing asbestos.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
Ceramic fiber strip is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics. Ceramic fiber strip, one of fire-resistant and fireproof materials, is produced by the refractory fiber of high purity and applied in high temperature insulation. Compared with natural cellulosic fiber, the characteristics of raw material of glass fiber strip are as follows: circular cross profile, same diameter, highly elaborate production, high proportion of glass fiber and strong dimensional stability.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
First, property and application of ceramic heating plate: It is a heater with high heating temperature and long service life. Ceramic heater can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Second, technical characteristics: Ceramic electric heater has ring type, plate and other specifications. It possesses many advantages: reliable during work, long service life, sturdy and durable, energy saving, easy installation, high temperature resistant, high heat conductivity, good insulation, and no limitation of models, specifications and dimension in manufacturing. According to users’ demand on mode of connection, voltages of 36V, 110V, 180V, 220V and 380V can be chosen and determined (according to users’ needs). The maximum power termination is 6.5w/m2. Compared with traditional heaters, ceramic electric heater can cut down 30% energy consumption.
Q:Is ceramic fiber cotton block poisonous?
Ceramic fiber cotton block is non-toxic in that once being fired in high temperature, figuline is safety as long as it is not collected in areas of high heavy metal and high radiation. However, before being fired, some ceramic would be painted with chemical material, which is unsafe to some extent. So you’d better buy white ceramic.
Q:What is the standard of ceramic fiber?
Basalt fiber cloth, with high strength, permanent flame retardancy, more than 1000℃ short-term temperature resistance, and used in the 760℃ environment for long time, is the ideal material to replace asbestos and glass fiber cloth. Products of ceramic fiber, made by using ceramic fiber as material, refers to industrial products with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages. It is exclusively applied in all kinds of high temperature, high pressure and environments where it is easy to wear.

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