Ceramic Fiber Module for Electric Arc Furnace Insulations

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Product Description:

Ceramic Fiber Module for Electric Arc Furnace Insulations

 

Composite of Ceramic Fiber Module for Electric Arc Furnace Insulations

Ceramic Fiber Module for Electric Arc Furnace Insulations is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Ceramic Fiber Module for Electric Arc Furnace Insulations: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Electric Arc Furnace Insulations also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Electric Arc Furnace Insulations

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Electric Arc Furnace Insulations

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Electric Furnace Arc Insulations Images

 Ceramic Fiber Module for Electric Arc Furnace Insulations 

Ceramic Fiber Module for Electric Arc Furnace Insulations Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Electric Arc Furnace Insulations

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

 

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Q:What is the standard of ceramic fiber board?
Basalt fiber cloth is high-strength and permanent fire resistant. It can endure over 1000℃ in a short period while 760℃ in a long period, which is an ideal material to replace asbestos and glass fiber cloth. Ceramic fiber products use ceramic fiber as raw materials, and boast with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., they are used in the environment of high temperature, high pressure and easy abrasion.
Q:What is the thickness of ceramic fiber paper?
The thinnest is 0.5mm while the thickest is 3mm. Fiber paper is a kind of solid insulated material in electrical engineering, including plant fiber paper and synthetic fiber paper, which are made by being soaked in insulation liquid or varnish or glue. Using ceramic fiber as the principle raw material, ceramic fiber paper is made by wet forming process. With even thickness, smooth surface and good flexibility, the ceramic fiber paper can be processed into products of various sizes via being sheared or punched.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
First, property and application of ceramic heating plate: It is a heater with high heating temperature and long service life. Ceramic heater can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Second, technical characteristics: Ceramic electric heater has ring type, plate and other specifications. It possesses many advantages: reliable during work, long service life, sturdy and durable, energy saving, easy installation, high temperature resistant, high heat conductivity, good insulation, and no limitation of models, specifications and dimension in manufacturing. According to users’ demand on mode of connection, voltages of 36V, 110V, 180V, 220V and 380V can be chosen and determined (according to users’ needs). The maximum power termination is 6.5w/m2. Compared with traditional heaters, ceramic electric heater can cut down 30% energy consumption.
Q:What are the specifications of ceramic fiber blanket?
Ceramic fiber blanket Double needling thread throwing blanket of ceramic fiber Product description: white color, regular size, set fire resistance, heat insulation, thermal insulation in one. Do not contain any binder. Maintain good tensile strength, toughness and fiber structure during the long-term use in neutral and oxidizing atmosphere. Temperature resistance is 950-1400℃. Ceramic fiber injection fiber blanket Product description: good chemical stability; good thermal stability; good tensile strength; low thermal conductivity; low thermal capacity; good sound-absorbing and noise reduction performance. Typical application: the high-temperature heat insulation of aerospace, steel and petrochemical; fire protection and heat insulation of military equipment; heat insulation of industrial furnace, wall lining and backing lining of heating devices; heat insulation of high temperature devices; heat insulation of high temperature pipes; thermal insulation and fireproofing of electronic components; high-temperature gasket and raw materials of module and folded pieces.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
Aluminum silicate ceramic fiber thermal insulated cotton Specification: fiber diameter: 3-6um Model: JSGW-111 JSGW-112 JSGW-113 Parameter: shot content≤10 Performance: low heat conductivity; low heat capacity; excellent chemical stability; erosion resistance; good sound absorption and heat stability. Usage: raw material of industrial ceramic fiber wet forming products; raw material of ceramic fiber formless products; high temperature industrial furnace, heating equipment, filling materials of wall lining. It is the first option for producing fiber textile, and also the ideal material for high temperature environment sealing, filling and thermal insulation. Material: Aluminum silicate products Package: Woven bag (grain cotton: plastic bag)
Q:What is the difference of ceramic fiber asbestos cloth?
Ceramic fiber cloth is resistant to high temperature and heat shock, low in heat conductivity coefficient and heat capacity; excellent high temperature insulation performance and long service life; able to resist the erosion of non-ferrous metal like aluminum and zinc; excellent low and high temperature strength. It is made from asbestos cotton. Owing to its noninflammability, once on fire, it can erase dirt on the cloth.
Q:What is the material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industry as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc.
Q:What is the feature of ceramic fiber gasket?
Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:How is the ceramic fiber cotton performance?
Raw materials such as the calcined fireclay of high purity, alumina powder, silica powder, chrome sand are fused with high temperature in industrial electric furnace and fluid is formed. Then using air compression injection or thread throwing machine to make fiber, ceramic fiber cotton is formed through cotton collecting of condenser. Fiber cotton can be further processed into fiber blanket, board, paper, cloth, rope and other products. Ceramic fiber is a kind of efficient thermal insulation material, characterized by light weight, high strength, oxidation resistance, low thermal conductivity, good flexibility, corrosion resistant, small heat capacity and sound insulation, etc.
Q:What is the raw material of ceramic fiber?
With unique optical property, ceramic material can be used as solid state laser, optical fiber and optical memory. Transparent ceramics can be used for high pressure sodium lamp tube. Magnetic ceramics (ferrite: MgFe2O4、CuFe2O4、Fe3O4 ) will be widely used in audiotapes, records, transformer core and memory elements of large computers.

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