Ceramic Fiber Module for Electric Arc Furnace Insulations

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Product Description:

Ceramic Fiber Module for Electric Arc Furnace Insulations

 

Composite of Ceramic Fiber Module for Electric Arc Furnace Insulations

Ceramic Fiber Module for Electric Arc Furnace Insulations is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Ceramic Fiber Module for Electric Arc Furnace Insulations: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Electric Arc Furnace Insulations also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Electric Arc Furnace Insulations

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Electric Arc Furnace Insulations

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Electric Furnace Arc Insulations Images

 Ceramic Fiber Module for Electric Arc Furnace Insulations 

Ceramic Fiber Module for Electric Arc Furnace Insulations Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Electric Arc Furnace Insulations

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

 

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Q:How is the quality of ceramic fiber vermiculite cloth?
The quality is good. The refractory temperature of ceramic fiber vermiculite cloth is 1200-1450 degree. Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
First, property and application of ceramic heating plate: It is a heater with high heating temperature and long service life. Ceramic heater can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Second, technical characteristics: Ceramic electric heater has ring type, plate and other specifications. It possesses many advantages: reliable during work, long service life, sturdy and durable, energy saving, easy installation, high temperature resistant, high heat conductivity, good insulation, and no limitation of models, specifications and dimension in manufacturing. According to users’ demand on mode of connection, voltages of 36V, 110V, 180V, 220V and 380V can be chosen and determined (according to users’ needs). The maximum power termination is 6.5w/m2. Compared with traditional heaters, ceramic electric heater can cut down 30% energy consumption.
Q:What is the price of ceramic fiber fire-resistant cloth?
The price of steel wire asbestos fireproof cloth is 40 yuan. Steel wire asbestos fireproof cloth is made from loose cotton, which is resistant to high temperature, low in thermal conductivity coefficient and unit weight, and good in chemical stability. And it is corrosion-resistant to most chemicals except for hydrofluoric acid, phosphoric acid and strong base. After being soaked in water, water vapor and oil and becoming dry, its physicochemical property remains the same as before. It contains 16%-20% organic fiber. When it is used in high temperature for the first time, the organic fiber will be burnt down, which will not affect product performance.
Q:What are the specifications of ceramic fiber packing?
5 x 5mm-200 x 200mm. It is usually woven by a soft stringy material. Sealing is achieved by filling seal cage with stripes whose cross-sectional area is square. Packing is divided into aramid packing, graphite packing, anti-sunction packing, high water-based fluid packing, carbon fiber packing, aramid carbon fiber packing, aramid anti-sunction packing, ramie packing.
Q:What are the specifications of ceramic fiber blanket?
Manufacturing technique: injection. According to refractory temperature, thread throwing is divided into: ordinary type, standard type, high purity type, high alumina type, aluminum zirconium type and zirconium containing type. Refractory temperature ranges from 950 to 1400 degree.
Q:What are the ceramic fiber products?
The previous form is ceramic fiber blanket. All kinds of ceramic fiber products are made by drawing, bandaging and processing ceramic fiber cotton. For example, ceramic fiber board is made by bandaging ceramic fiber cotton, and ceramic fiber module is made by processing ceramic fiber cotton. Many ceramic fiber products are made from ceramic fiber cotton and all kinds of ceramic fiber products appear through processing, so the material and construction skills of ceramic fiber cotton becomes the main factor of high quality ceramic fiber products.
Q:Who knows the advantages of the far infrared ceramic fiber?
1. It has high efficiency and is energy saving, no smoke, no open flame. The thermal efficiency is as high as 70.1%, which increases 40% Ethan compared with the national standard. 2. It is environmental, healthy and doesn’t smoke lung. Ceramic environmental protection material, flameless combustion mode and efficient infrared thermal conversion effectively inhibit the generation and discharge of carbon monoxide and helium oxide and eliminate hazard threating human health. It doesn’t fume pot and lung; 3. It is time saving and high efficiency. The average temperature of infrared combustion surface is as high as 1100℃. The thermal radiation of infrared is penetrating, which can quickly heat the heated objects; 4. It is safe and durable, with high temperature resistance, no oxidation, no rust, no deformation, thermal cracking resistance, no clean. Using high-tech ceramic chip and combining with high-tech flexible packaging paste technique, its average service life can reach more than eight years.
Q:What is the difference between nanometer ceramic board and ceramic fiber board?
The difference between nanometer ceramic fiber board and ceramic fiber board is as follows: The traditional ceramic fiber board with good heat insulation and high temperature resistance is widely applied in some furnaces, but some deficiencies, such as low strength, still exist in this kind of traditional products, which restricts its application in furnaces with high temperature, high pressure and stress. However, product performance is greatly improved with the introduction of nanotechnology and the use of special manufacturing technique. It has high strength, low thermal conductivity, good thermal insulation performance, obvious energy saving effect, which can improve the safety of furnace and develop performance of the product under the condition of high temperature and high pressure.
Q:Is high density ceramic fiber board environmentally friendly?
As far as I know, high density ceramic fiber board is environmentally friendly. For it is a kind of plate pressed by the raw material of ceramics and other plant fibers combining urea formaldehyde resin or other synthetic resins under the conditions of heat with pressure, it is more natural and environmental.
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Both of them are thermal insulation material. You need to decide on one of them according to the environment you use. If it is to be used for equipment thermal insulation, aluminum silicate fiber cotton is recommended and it’s more convenient in installation. For the two products, the thermal insulation effect varies from the environment in which they are used.

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