Ceramic Fiber Module for Electric Arc Furnace Insulations

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Product Description:

Ceramic Fiber Module for Electric Arc Furnace Insulations

 

Composite of Ceramic Fiber Module for Electric Arc Furnace Insulations

Ceramic Fiber Module for Electric Arc Furnace Insulations is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Ceramic Fiber Module for Electric Arc Furnace Insulations: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Electric Arc Furnace Insulations also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Electric Arc Furnace Insulations

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Electric Arc Furnace Insulations

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Electric Furnace Arc Insulations Images

 Ceramic Fiber Module for Electric Arc Furnace Insulations 

Ceramic Fiber Module for Electric Arc Furnace Insulations Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Electric Arc Furnace Insulations

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

Q8:What is the service life of your products?

A:The service life of different bricks is unlike.It also depends on your using condition and method.

 

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Q:What is the use of ceramic fiber rope?
Ceramic fiber rope is interweaved with quality ceramic fiber. It is widely used in chemical industry, electricity, paper-making, food, pharmacy, etc., as well as sealing of furnace door, high temperature &pressure engine, pump and valve. And it is applicable to various medium, such as clean fluid or slurry, saline water, emulsion, oil, hydrocarbon, solvent, paper pulp, etc.
Q:What is the difference of ceramic fiber asbestos cloth?
Considering that you compare it with ceramic fiber cloth, your principle usage must be in thermal insulation: There is a variety of glass fiber cloth, including C glass fiber cloth, non-alkali glass fiber cloth, high silica glass cloth, etc. The former two are relatively cheap, but the applicable temperature is no more than 650℃. The last one, high silica glass cloth, cannot be used in the temperature above 950℃. But it is more expensive with uniform appearance and density. If in a higher temperature, ceramic fiber cloth is suggested to be used and the price is reasonable.
Q:What's the function of high temperature ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique. Ceramic fiber blanket doesn’t contain any organic binder so as to ensure that ceramic fiber blanket has great plasticity and stability in high and low temperature conditions. Typical application: the high-temperature heat insulation of aerospace, steel and petrochemical; fire protection and heat insulation of military equipment; heat insulation of industrial furnace, wall lining and backing lining of heating devices; heat insulation of high temperature devices; heat insulation of high temperature pipes; thermal insulation and fireproofing of electronic components; high-temperature gasket and raw materials of module and folded pieces.
Q:Ceramic fiber blanket and ceramic fiber blanket rejection blowing spray what difference
The same kind of resistance to temperature is the same. In the aspect of shrinkage, the spinning is stronger than the blowing. Imagine cotton. The fibers are long and the fibers are short. Wire rejection is recommended.
Q:Benzene plate insulation and insulation cotton insulation which effect is good?
The insulation cotton can be further processed into fiber blanket, board, paper, cloth, rope and other products. Ceramic fiber is an efficient insulation material, with light weight, high strength, low oxidation resistance, low thermal conductivity, good flexibility, corrosion resistance, low heat capacity and sound insulation and so on.
Q:Which price is high, glass fiber or ceramic fiber? Why? Is it the same function?
Ceramic fiber has a disadvantage of relatively itchy, do not appearance after molding of glass fiber!
Q:What is the difference between aluminium silicate needled blanket and aluminium silicate fiber felt?
The aluminum silicate needled blanket is a kind of heat preservation refractory material which is made of aluminium silicate as raw material and made by the process of electric Yin furnace and made of long fiber of aluminum silicate. According to the production process, it can be divided into wire throwing needle blanket and injection acupuncture blanket. According to different raw materials and formulations can be divided into: ordinary type (STD), Gao Chunxing (HP), (HA), high aluminum zirconium aluminum type, standard type, with zirconia type (ZA).
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
First, property and application of ceramic heating plate: It is a heater with high heating temperature and long service life. Ceramic heater can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Second, technical characteristics: Ceramic electric heater has ring type, plate and other specifications. It possesses many advantages: reliable during work, long service life, sturdy and durable, energy saving, easy installation, high temperature resistant, high heat conductivity, good insulation, and no limitation of models, specifications and dimension in manufacturing. According to users’ demand on mode of connection, voltages of 36V, 110V, 180V, 220V and 380V can be chosen and determined (according to users’ needs). The maximum power termination is 6.5w/m2. Compared with traditional heaters, ceramic electric heater can cut down 30% energy consumption.
Q:Ceramic fiber insulation after moisture can still play a cold roles?
Ceramic fiber loose cotton is a kind of fluid which can melt high purity clay clinker, alumina powder, silica powder, chrome sand and so on in the industrial electric furnace.
Q:What should be done on the surface of refractory ceramic lining when building unshaped refractory material?
The castable of refractory castable is made on the ceramic fiber board. Ji'nan dragon hot Ceramic Co., Ltd. (Dragon Fire energy) in the insulation layer, will be the insulation material cutting, to ensure no gaps.

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