Ceramic Fiber Module for Cement Rotary Kiln Made in China

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Composite of Ceramic Fiber Module for Cement Rotary Kiln Made in China

Ceramic Fiber Module for Cement Rotary Kiln Made in China are made from the corresponding ceramic fiber material acupuncture blanket processed in dedicated machines according to fiber component structure and size.

In the process, a certain proportion of compression is maintained, in order to ensure modules expand to the different directions after completion of ceramic fiber folded module wall lining, to create mutual extrusion amongst modules and form a seamless whole unit. Ceramic fiber folded modules is directly fixed in industrial furnaces shell plate by various anchorage.

 

Ceramic Fiber Module for Cement Rotary Kiln Made in China: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Cement Rotary Kiln Made in China also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Cement Rotary Kiln Made in China

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Cement Rotary Kiln Made in China

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Cement Rotary Kiln Made in China Images

 Ceramic Fiber Module for Cement Rotary Kiln Made in China

 

Ceramic Fiber Module for Cement Rotary Kiln Made in China Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Cement Rotary Kiln Made in China

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

 

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Q:What high temperature can the refractory ceramic fiber cloth tolerate?
It depends on what material used in the ceramic fiber. The normal operating temperature of aluminum oxide is 1200 degree. This is residential. It has 2200 degree high temperature in military.
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is applicable to the following industries: 1. Electrical equipment industry: wood-burning stoves, electric and heat insulation materials of electrical heating equipment, and sealing gaskets of all sorts of electrical components; 2. Glass and ceramic industries: industrial furnaces, the furnace body sealing, and molten and hot bending glass demoulding; 3. Petrochemical industry: thermal insulation of transmission lines and high-temperature pipelines. All these industries need to use the ceramic fiber material.
Q:Does anybody know the specification of ceramic fiber composite material?
You can distinguish ceramic fiber paper and ceramic fiber cloth from the following aspects: 1、Appearance. Ceramic fiber cloth is obviously full of lattice while ceramic fiber paper is quite fewer or even no lattice. 2、Density. The density of ceramic fiber paper is bigger than that of ceramic fiber cloth. 3、Thickness. The thickest ceramic fiber paper can be 0.5mm, but ceramic fiber cloth cannot be so thin, and the thinnest is only 2mm. 4、Standing upright. Ceramic fiber paper can be standing up once placed on mold, just like A4 paper in our life. However, ceramic fiber cloth is very soft and cannot be standing up, just like the cloth we often use in our life. 6、Tear-up resistance. Ceramic fiber paper is not as hard as ceramic fiber cloth. B、Ceramic fiber paper and cloth are refractory and thermal insulation material.
Q:What is the raw material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industry as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc.
Q:What is the price of ceramic fiber fire-resistant cloth?
The price of steel wire asbestos fireproof cloth is 40 yuan. Steel wire asbestos fireproof cloth is made from loose cotton, which is resistant to high temperature, low in thermal conductivity coefficient and unit weight, and good in chemical stability. And it is corrosion-resistant to most chemicals except for hydrofluoric acid, phosphoric acid and strong base. After being soaked in water, water vapor and oil and becoming dry, its physicochemical property remains the same as before. It contains 16%-20% organic fiber. When it is used in high temperature for the first time, the organic fiber will be burnt down, which will not affect product performance.
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Certainly the asbestos has better thermal insulation effect. External wall insulation rock wool board is specially designed and manufactured for the buildings’ external wall insulation thin plastering system, and it applies to external wall insulation, energy conservation and renovation of the newly-built or existent buildings with compact structure of the concrete or brick wall as the basic foundation. External wall insulation rock wool board is dedicated to external wall insulation. As superior incombustible, fireproof and thermal insulation material, it has the advantages of higher compression resistance and tensile strength, lower hygroscopicity, good dimension stability with no thermal expansion or shrinkage, and ageing resistance. It can adapt to the external wall system, and provide many properties of effective thermal insulation and energy conservation, fire protection and extreme climate protection for buildings. Rock wool is incombustible, and won’t give out heat or toxic fumes. It can cut off the flame spread in an effective way when fire occurs. It has superior fire resistance. With superior thermal insulation and heat-shielding performance, it is capable of increasing the thermal resistance of the building envelope, reducing buildings heating and air-conditioning energy consumption, and saving energy and reducing emission. It doesn’t produce corrosion to metallic materials like carbon steel, aluminum (alloy), copper, or all kinds of building components either. It has physical properties of efficient sound absorption, noise reduction and elastic damping. With low hygroscopicity and ageing resistance, it can keep long-term stability. It is also lightweight, and easy to cut, saw and install.
Q:What is the difference of ceramic fiber asbestos cloth?
Considering that you compare it with ceramic fiber cloth, your principle usage must be in thermal insulation: There is a variety of glass fiber cloth, including C glass fiber cloth, non-alkali glass fiber cloth, high silica glass cloth, etc. The former two are relatively cheap, but the applicable temperature is no more than 650℃. The last one, high silica glass cloth, cannot be used in the temperature above 950℃. But it is more expensive with uniform appearance and density. If in a higher temperature, ceramic fiber cloth is suggested to be used and the price is reasonable.
Q:What is the feature of ceramic fiber gasket?
Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:What are the features of ceramic fiber module?
It has good chemical stability; excellent thermal stability and good elasticity. When ceramic fiber module is in a state of prepressing and after the furnace lining is completed, the expansion of the ceramic fiber module makes lining seamless and can compensate the shrinkage of fiber lining so as to improve the heat-insulating performance of fiber lining. The overall performance is good; It possesses excellent thermal stability and thermal shock resistance; Ceramic fiber module is quickly installed. The anchoring parts are set on the cold face of wall lining to reduce the requirements of anchoring parts materials.

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