Ceramic Fiber Module for Cement Rotary Kiln Made in China

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Composite of Ceramic Fiber Module for Cement Rotary Kiln Made in China

Ceramic Fiber Module for Cement Rotary Kiln Made in China are made from the corresponding ceramic fiber material acupuncture blanket processed in dedicated machines according to fiber component structure and size.

In the process, a certain proportion of compression is maintained, in order to ensure modules expand to the different directions after completion of ceramic fiber folded module wall lining, to create mutual extrusion amongst modules and form a seamless whole unit. Ceramic fiber folded modules is directly fixed in industrial furnaces shell plate by various anchorage.

 

Ceramic Fiber Module for Cement Rotary Kiln Made in China: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Cement Rotary Kiln Made in China also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Cement Rotary Kiln Made in China

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Cement Rotary Kiln Made in China

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Cement Rotary Kiln Made in China Images

 Ceramic Fiber Module for Cement Rotary Kiln Made in China

 

Ceramic Fiber Module for Cement Rotary Kiln Made in China Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Cement Rotary Kiln Made in China

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

 

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Q:How to keep ceramic fiber board?
Ceramic fiber board is rigid and high temperature resistant ceramic fiber board, using injection fiber as the raw material of ceramic fiber board and adding a definite proportion of the binder and packing grade additives. It is fully dispersed into paste in the mud pits through beater. It is pumped into the forming pool and stirred by using compressed air. It is made by putting mould into the forming pool and making the fiber pulp adsorbed on the mould by using the principle of vacuum. Ceramic fiber board is characterized by low thermal conductivity, good high temperature stability, resistance to air flow scouring, uniform density, excellent thermal shock resistance, excellent chemical erosion resistance( except phosphoric acid, hydrofluoric acid and strong alkali) and easy installation. It has good heat insulation capacity, which contributes to reducing the energy cost and cycle time and protects the furnace shell from the influence of heat shocks. It can also be directly used as refractory materials.
Q:What is the use of ceramic fiber rope?
Ceramic fiber rope is interweaved with quality ceramic fiber. It is widely used in chemical industry, electricity, paper-making, food, pharmacy, etc., as well as sealing of furnace door, high temperature &pressure engine, pump and valve. And it is applicable to various medium, such as clean fluid or slurry, saline water, emulsion, oil, hydrocarbon, solvent, paper pulp, etc.
Q:Does anybody know the specification of ceramic fiber composite material?
Generally, silicon carbide ceramics is single-phase, excluded from composite material. But silicon carbide ceramics can become fiber composite material, combined with various fiber (usually with carbon fiber or silicon carbide fiber); or it can make silicon carbide ceramics lamination composite material, combined with other laminated materials.; it can also make silicon carbide composite material, combined with other particles. Therefore, composite material must be a kind of material combined with one or more than one material/elements. Single silicon carbide ceramics is not composite material.
Q:800 what material does the pipe keep warm?
Ceramic fiber blanket can be used.Ceramic fiber blanket, also known as aluminum silicate fiber blanket, also known as aluminum silicate double needle blanket.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:What is the standard of ceramic fiber board?
Ceramic fiber products use ceramic fiber as raw materials, and boast with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., they are used in the environment of high temperature, high pressure and easy abrasion.
Q:What is the price of high alumina ceramic fiber cotton?
Refractory ceramic fiber jilt silk rug is 4,000 yuan/kg; ceramic fiber insulation refractory module is 4,700 yuan/kg; ceramic fiber refractory insulation board is 7,000 yuan/kg.
Q:Ceramic fiber insulation after moisture can still play a cold roles?
Then use the compressed air jet or use the wire throwing machine to turn the yarn into a fiber. After the cotton collector sets the cotton, it forms the ceramic fiber cotton.Fiber cotton can be further processed into fiber blanket, board, paper, cloth, rope and other products.
Q:Ceramic fiber plate and aluminium silicate plate are chosen as lining materials?
1/10: low volume density: the density of ceramic fiber lining light heat insulation brick lining 25%, approximately 10% of the lightweight castable lining; steel structure using fiber lining can greatly reduce the load of kiln, prolong the service life of lining.2/10: the specific heat (heat): small heat capacity of ceramic fiber board only lightweight refractory lining or lightweight castable lining around 1/10, especially in the small heat capacity stop furnace, furnace starting process of reheating furnace plays a significant role in energy saving, reduce the cost of industrial furnace maintenance.3/10: low thermal conductivity: ceramic fiber board lining heat conductivity is only light heat insulation lining of 1/10, good insulation effect.4/10: construction is simple: construction personnel through the Dragon King company basic training, can win the ceramic fiber board lining installation.5/10: thermal shock resistance, excellent mechanical vibration: ceramic fiber module is made of ceramic fiber blanket processing with flexibility and elasticity, in the premise of kiln furnace under, ceramic fiber folded module lining with arbitrary speed to heating or cooling without damage.
Q:What is the difference between thermal insulation cotton and thermal insulation sand?
Rubber and plastic panels: with excellent fire resistance. In accordance with the national standard GB/T17794-1999, "building materials combustion classification method", rubber sponge insulation board was tested to determine "GB/17794-1999B1" refractory material. The service temperature range is from -50 DEG C to 110 DEG C.

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