Ceramic Fiber Module for Cement Rotary Kiln Made in China

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Composite of Ceramic Fiber Module for Cement Rotary Kiln Made in China

Ceramic Fiber Module for Cement Rotary Kiln Made in China are made from the corresponding ceramic fiber material acupuncture blanket processed in dedicated machines according to fiber component structure and size.

In the process, a certain proportion of compression is maintained, in order to ensure modules expand to the different directions after completion of ceramic fiber folded module wall lining, to create mutual extrusion amongst modules and form a seamless whole unit. Ceramic fiber folded modules is directly fixed in industrial furnaces shell plate by various anchorage.

 

Ceramic Fiber Module for Cement Rotary Kiln Made in China: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Cement Rotary Kiln Made in China also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Cement Rotary Kiln Made in China

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Cement Rotary Kiln Made in China

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Cement Rotary Kiln Made in China Images

 Ceramic Fiber Module for Cement Rotary Kiln Made in China

 

Ceramic Fiber Module for Cement Rotary Kiln Made in China Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Cement Rotary Kiln Made in China

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

 

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Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What is the difference between nanometer ceramic board and ceramic fiber board?
Ceramic fiber board, also called aluminum silicate fiber board, is a kind of refractory material. It still keeps good mechanical strength even after heating. Compared with fiber blanket and fiber felt, it is rigid and a fiber thermal insulation product with supporting strength. Features: Apart from the excellent performances owned by the corresponding diffuse ceramic fiber cotton, it has solid quality, good toughness and intensity, excellent ability to resist wind erosion. It isn’t bulgy when heating, light in quality, easy to construct and arbitrary to cut and blend. It is the ideal energy-saving material of furnace, pipe and other insulation equipment. 1. high crushing strength and long service life; 2. low thermal capacity and low thermal conductivity; 3. not brittle material and good toughness; 4. precise size and good smoothness; 5. Easy to cut, install and construct; 6. excellent ability to resist wind erosion; 7. continuous production, even fiber distribution and stable performance.
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Certainly the asbestos has better thermal insulation effect. External wall insulation rock wool board is specially designed and manufactured for the buildings’ external wall insulation thin plastering system, and it applies to external wall insulation, energy conservation and renovation of the newly-built or existent buildings with compact structure of the concrete or brick wall as the basic foundation. External wall insulation rock wool board is dedicated to external wall insulation. As superior incombustible, fireproof and thermal insulation material, it has the advantages of higher compression resistance and tensile strength, lower hygroscopicity, good dimension stability with no thermal expansion or shrinkage, and ageing resistance. It can adapt to the external wall system, and provide many properties of effective thermal insulation and energy conservation, fire protection and extreme climate protection for buildings. Rock wool is incombustible, and won’t give out heat or toxic fumes. It can cut off the flame spread in an effective way when fire occurs. It has superior fire resistance. With superior thermal insulation and heat-shielding performance, it is capable of increasing the thermal resistance of the building envelope, reducing buildings heating and air-conditioning energy consumption, and saving energy and reducing emission. It doesn’t produce corrosion to metallic materials like carbon steel, aluminum (alloy), copper, or all kinds of building components either. It has physical properties of efficient sound absorption, noise reduction and elastic damping. With low hygroscopicity and ageing resistance, it can keep long-term stability. It is also lightweight, and easy to cut, saw and install.
Q:What’s the density of ceramic fiber board?
The density of ceramic fiber board is 280-320kg/m3. Made by adopting wet process and vacuum forming techniques, the ceramic fiber board is higher in strength than the fiber blanket and vacuum forming felt, and it applies to high temperature fields with requirement on rigidity and strength of products. The ceramic fiber board has high compression strength and long service life, low thermal capacity and heat conductivity, non-brittle material quality and good toughness, accurate dimension and good flatness, easy cutting and installation, and good anti-wind erosion properties. With continuous production and uniform distribution of fibers, it has stable performance and fine sound absorption and noise reduction properties.
Q:What is the thickness of ceramic fiber paper?
The thinnest ceramic fiber paper is 0.5mm. Ceramic fiber paper can be used as high temperature thermal insulation material for various industrial furnaces, steel ladles, foundry ladles as well as submerged nozzles, as electric and thermal insulation material for industrial furnaces, as sealing material for expansion joint of furnace door and body, as lining of cast aluminum model, as demoulding glass ceramics and hot-melt glass, as high temperature sealing gasket, as thermal and electric insulation material for heating equipment of apparatus, as noise elimination as well as thermal insulation material for muffler, and as thermal insulation material for exhaust pipe, etc.
Q:What are the specifications and models of the ceramic fiber board?
It’s refractory material and can keep good mechanical strength even after heating. Compared with fiber blankets and felts, it is thermal insulation product with rigidity and supporting strength. Its making principle adopts injection fiber (which is short, fine, and easy to smash).
Q:What’s the difference between the ceramic fiber and glass fiber?
Both of them are inorganic nonmetallic material and silicate. They can be used as structural material focusing on mechanical properties and functional material focusing on characteristics of light, electricity, sound and magnet, etc. Their main difference lies in the operating temperature: the glass wool is less than 300℃, while the ceramic fiber can reach up to 1000℃.
Q:What is nano ceramic fiber board?
Ceramic fiber usually makes inorganic material into threadiness, and is used for refractory material or other filling material. The nano ceramic fiber board that you said is generally powder particle on the nanoscale, then made into ceramic fiber.
Q:What are the specifications of ceramic fiber blanket?
Manufacturing technique: injection. According to refractory temperature, thread throwing is divided into: ordinary type, standard type, high purity type, high alumina type, aluminum zirconium type and zirconium containing type. Refractory temperature ranges from 950 to 1400 degree.
Q:Is ceramic fiber cotton block poisonous?
From the perspective of firing process, it is non-toxic. Adding ferric oxide and manganese dioxide in ceramic fiber cotton is traditional process. Then through physical and chemical reaction, stable silicate will be formed, and it does no harm to body; from the perspective of twenty-year history of products, no one case has been found to prove that consumers’ using ceramics would cause food safety incidents, thus further prove that the product is safe.

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