Ceramic Fiber Module for Cement Rotary Kiln Insulation

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Product Description:

Ceramic Fiber Module for Cement Rotary Kiln Insulation

 

Composite of Ceramic Fiber Module for Cement Rotary Kiln Insulation

Ceramic Fiber Module for Cement Rotary Kiln Insulation is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Ceramic Fiber Module for Cement Rotary Kiln Insulation: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Module for Cement Rotary Kiln Insulation also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Module for Cement Rotary Kiln Insulation

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Module for Cement Rotary Kiln Insulation

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Module for Cement Rotary Kiln Insulation Images

 Ceramic Fiber Module for Cement Rotary Kiln Insulation 

Ceramic Fiber Module for Cement Rotary Kiln Insulation Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

160-200

160-200

160-200

160-200

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Module for Cement Rotary Kiln Insulation

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

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Q:Who can tell me what the ceramic fiber density is?
Density of ceramic fiber products: 1. The density of aluminum silicate wool board by means of wet process production is 192kg/m3 ; 2. The density of aluminum silicate cotton blanket by means of dry process production is 128kg/m3 ;
Q:What is the material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industries as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
Aluminum silicate ceramic fiber thermal insulated cotton Specification: fiber diameter: 3-6um Model: JSGW-111 JSGW-112 JSGW-113 Parameter: shot content≤10 Performance: low heat conductivity; low heat capacity; excellent chemical stability; erosion resistance; good sound absorption and heat stability. Usage: raw material of industrial ceramic fiber wet forming products; raw material of ceramic fiber formless products; high temperature industrial furnace, heating equipment, filling materials of wall lining. It is the first option for producing fiber textile, and also the ideal material for high temperature environment sealing, filling and thermal insulation. Material: Aluminum silicate products Package: Woven bag (grain cotton: plastic bag)
Q:What is the density of ceramic fiber modules? The best insulation effect
Ceramic fiber module density is only a standard in the world, is 220Kg/m fand, but in the actual application, according to the heat treatment furnace, furnace temperature, combustion medium, temperature rise requirement of ceramic fiber module density in 200-240Kg/m fand, ceramic fiber blanket, because the processing of ceramic fiber module uses double roller today advanced technology and technology of silk, fiber length of the ceramic fiber blanket which produced in 80-130 mm, so the maximum density of the ceramic fiber module is more than the density, 240Kg/m fand, a large amount of fiber fracture, the fracture rate is as high as 48%. So after the actual verification at home and abroad of tens of thousands of industrial furnaces, the best density of ceramic fiber module is fand 220Kg/m.
Q:Are zirconium silicate aluminum fiber blankets and aluminium silicate fiber blankets a thing?
Aluminum silicate fiber blanket consists of aluminum silicate fiber blown blanket and aluminum silicate fiber spin silk carpet, carpet for rejection aluminum silicate fiber is long, small thermal conductivity, heat preservation performance to blow the blanket is better than that of aluminum silicate spray. Most insulation pipeline construction with ceramic fiber blanket rejection.
Q:Who can introduce how to use ceramic fiber binder?
1、It can be directly used with water, and it requires little maintenance with quality assured. The bonding strength is 3.5 times of concrete. 2、Tooth shape method is applied to bond thin layers with a little binder. And the binder is only 4-6mm in order to avoid hollowing tiles. 3、It is easy for workers to operate, greatly increasing efficiency of tiling. And it is very waterproof and resistant to moisture and seepage. 4、It is soft so that it won’t press tiles or cause cracks. It can stand thermocycling without detaching from base. 5、There is no need to soak tiles in water in advance and get walls wet, which can reduce working process and improve efficiency. 6、On the construction site, workers can finish the ratio of binder in accordance with proportion just in bucket, which is clean as well as efficient, and also reduces dust on building site.
Q:Ceramic fiber material fire shutter door how many square?
Now there are two kinds of rolling to use ceramic fiber: a called inorganic super fire shutter (commonly known as the double track curtain), the curtain surface is glass fiber cloth + ceramic fiber cloth + ceramic fiber blanket + aluminum foil cloth, one is WFJ (glass fiber cloth + ceramic fiber cloth + glass fiber cloth).
Q:Ceramic fiber blanket will not expand when heated?
HLGX ceramic fiber blanket itself is composed of many micron diameter ceramic fiber perplexing interweaved, i.e. HLGX ceramic fiber blanket, whether it is the standard grade HLGX-212, grade HLGX-512 or containing zirconium maximum temperature of 1400 DEG C, they are porous materials with high porosity is more than 90%, so hot after contracting Huolong ceramic fiber blanket heating or expansion will be the equivalent pore off, will not be too obvious. This is from an experimental point of view.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
Ceramic heater plate is a heater with high heating temperature and long service life. It can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Element structure of ceramic heating plate (far-infrared heating plate, embedded ceramic heating plate): Adopting high radiance glaze and ceramic material with good thermal shock performance as base material, ceramic heating plate is sintered at a time with high-quality nichrome wire.
Q:Aluminium silicate fiber blanket for insulated pipes or aluminium silicate ceramic fiber paper?
Aluminum silicate fiber blanket density is 128KG/m fand ceramic fiber paper, the density is 210KG/m fand.

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