Ceramic Fiber For High Temperature Furnace

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Product Description:

Specifications

1.Low thermal conductivity.
2.Classification temperatures:1100,1260,1360,1430.
3.Excellent thermal insulation property.

High Quality Ceramic Fiber Cotton For Thermal Insulation

Specifications

Low thermal conductivity low thermal capacity Good chemical stability Good thermal stability

Technical characteristics

1. Low thermal conductivity, low thermal capacity

2. Good chemical stability

3. Good thermal stability, high temperature not pulverization

4. Without binders and corrosive substances

5. Good sound-absorbing performance

Application

1. Raw materials of fiber blanket and plate products

2. Raw material of fiber textile

3. High-temperature furnace, heating device and wall lining crack stuffings

4. Raw materials of wet method products

5. Raw materials of fiber spraying and castable material

6. Insulation stuffings in the corner and complex space


Item

JY-1000

JY-1260

JY-1400

JY-1600

Specification Tem.(°C)

1000

1260

1400

1600

Working Tem. (°C)

900

1100

1200

1200

Color

White

White

White

White

Fiber Dia.(um)

Blowing

2-3

2-3

2-3

2-3

Spinning

3-4.5

3-4.5

3-4.0

3-4.0

Chemical Composition(%)

Al2O3

42-44

47-49

52-55

45-46

Al2O3+ SiO2

96

99

99

--

Al2O3+ SiO2+ZrO2

--

--

--

99

ZrO2

--

--

--

5-7

Fe2O2

<1.2

0.2

0.2

0.2

Na2O +K2O

≤0.5

0.2

0.2

0.2

Package :5kg/bag;10kg/bag;15kg/bag;20kg/bag, others made according to customers’ requirements.




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Q:Are there any differences between insulation and refractory materials ?
Refractory materials can resist more than 1200 degrees, some of which are not insulation materials, such as firebricks, which can directly contact with heat source, has little insulation effect. Ceramic fiber, high silica, etc. are all refractory materials which can insulate. Insulation materials with poor performance usually is lower than 800 degrees, which have large thermal resistance, and low thermal conductivity, high porosity. Thus they reduce the thermal loss. To put it simply, insulation materials store most of the heat and only let a small part of heat lose through the air, thus the heat has been isolated. Glass fiber, rock wool, flexible material for thermal insulation, etc.
Q:What is the new fireproofing standard of external wall thermal insulation materials?
1, The height of fire barrier zone is not less than 300, and the thickness is same to the external insulation system; 2, the horizontal dividing joint should be set on the boundary between fire barrier zone and thermal insulation system; 3, Fire barrier zone is usually set in the horizontal direction, the fire barrier zone should be set above the door and window openings, the distance between the low edge of barrier zone and upward side of the hole should not exceed 500mm; 4, The construction of fire barrier zone insulating layer should carried on from bottom to top with EIFS insulating layer, which is not first leave the place in the EIFS insulating layer, and then paste fire barrier zone insulation board; 5, pasting the insulation board fire barrier zone insulation board and EIFS insulation board should be stitched closely, the width is more than 2mm gap application EIFS insulation materials or fire-retardant foam polyurethane padding;
Q:What's the refractory material in common use currently?
(1) Alumina-silica refractory brick: Except the transition band, hot end and firing zone of the rotatory cement kiln, it can be applied to the whole burning system of the precalcining kiln, such as the fixed wall lining, wicket, cooling machine, tertiary air duct, burner, etc. It mainly includes alkali-resisting brick, high alumina (anti stripping) brick, silica-mullite brick, etc. (2) Basic refractory: For the upper transition band close to the part of burning zone and the burning zone, its inner lining can endure the highest flame temperature of 2000℃ and material temperature of 1350℃-1400℃, and it also has to withstand the permeation of sulfur and alkali compounds, permeation, thermal shock and oxidoreduction of hot-melt clinkers (liquid phase), mechanical stress of elliptic cylinder deformation, etc. Therefore, inner linings are the most demanding parts to withstand stress, and only basic refractory can meet with requirements under this working condition. (3) Fireclay insulating refractory: Its microstructure has notable characteristics of high porosity, large pore size and thermal insulation performance. For its low volume density and light weight, it is usually referred to as lightweight refractory. Fireclay insulating refractory product has great varieties, and it is usually classified and named according to its chemical and mineral compositions or production raw materials, and it is also classified according to its operating temperature and material form. Currently, the most used main thermal insulation material for the precalciner kiln system at home and abroad is calcium silicate board; besides, light weight castable and insulating fire brick are increasingly used year by year. Other thermal insulation materials are mainly ceramic fiber products.
Q:What are the refractory stocks?
The company produces energy saving, environmental protection type functional refractory materials and unshaped refractory materials. It is the main functional refractory material and unshaped refractory production enterprise in china. Company's products to new green high-quality refractory materials, energy saving and environmental protection as the leading iron and steel industry technological progress and improve the level of technology and equipment to adapt to meet the "development policy" refractories industry to develop industry, has a strong competitive advantage in the market. The main domestic refractory products company can only use part of the products of refractory materials production of iron and steel industry, iron and steel industry production and Pu resistant can be used in the vast majority of refractory products, iron and steel industry with the most complete refractory products. Therefore, the future development of the company is closely related to the prosperity of the iron and steel industry. More than more than 2000 enterprises in refractory industry, the company is the largest supplier of refractory materials in China, and the market share is less than 2%. Iron and steel group integration will inevitably lead to the overall contract cost control, supplier refractory decreases by seventy or eighty to two or three. The company's overall contract accounted for 37% (Montreal 68%), the overall contract increase will enhance the market share and profitability. China's urbanization, industrialization and investment in the 4 trillion infrastructure will stimulate sustained and rapid growth of China's steel demand. Therefore, in the long run, the prospects for the development of refractories for iron and steel are broad.
Q:What requirements should refractory materials meet?
The operating temperature of forging furnace is above 1000, which can ensure the normal operation of the furnace, prolong the life of the furnace and save energy. General requirements for refractories are as follows. 1 They should deform at a sufficient temperature without melting. 2, They should have necessary structural strength without softening and deforming. The volume should be stable at high temperature without expansion, contraction or cracking. 4, They can resist erosion of molten metal, slag, gas and other chemicals.
Q:What's the requirements of fire-fighting criteria of heat insulating material?
Specific provisions go as the following article 8: roof grassroots adopted duration of fire resistance is the non-combustible component that shouldn't less than 1.00 h's. Its roof insulation materials should not be below B2; Otherwise, the combustion performance of insulating material should not be below the B1 level. Article 9: The junction of the roof and wall, the insulation layer around the opening part of roof should use the grade A thermal insulation material to set level fire-fighting belt that width is not less than 500 mm. Article 10: the roof waterproof membrane or flammable insulation layer should adopt incombustible material to cover.
Q:how to classify Insulating Refractory ?
Low-temperature thermal insulation materials (less than 600 degrees Celsius): medium temperature thermal insulation materials such as diatomaceous earth, asbestos tile (600-1200 degrees C): high temperature thermal insulation material vermiculite, light clay bricks(greater than 12,000 degrees Celsius): Lightweight corundum brick raw materials: Clay, high aluminua, silica, magnesia
Q:Does the aluminum silicate fiber can be used outdoors? If not, what other refractories can be used outdoors?
Q:What needs to be paid attention to in the construction of high- temperature refractory mortar?
In the construction of high-temperature refractory mortar, the following matters should be noted: 1. Take out the organic fire blocking material and knead it into tha shape of a ball. If the temperature is too low, the blocking material along with the package can be put into 40-70℃ warm water and heated before any other operation. 2. During the use of high-temperature daub masonry stove, the minimum mortar joint should be 0.5mm and general mortar joint should be 3-5mm, which can solve the processing and fine grinding of refractory brick on the brick grinder. Besides, it is conducive to the health of workers, and can reduce the masonry effort, ensure the quality and speed up the construction progress. 3. When making urgent repair on the stove, if the joint is much too large, 2-3mm refractory pieces can be appropriately added into the high- temperature refractory mortar, and stirred to fill the joint so as to shorten the repair time and ensure normal production. 4. High- temperature refractory mortar can be painted inside various furnace body, and it should be guaranteed that the surface of the furnace body has no dust or debris before painting. The holes should be cleaned up before plugging. Lay, embed, and fill the blocking material into the gap of holes evenly. For larger holes, flame screen can be used as the framework to increase strength.
Q:What is the function of red stone refractory materials

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