ceramic fiber blanket

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Description:
Ceramic fiber blanket is a kind of continuous-noil flat-style fiber blanket and needle-punching processing can further enhance the tensile strength and flat surface. The fiber blanket does not contain any bonding agent.  Ceramic fiber blanket has excellent chemical corrosion-resistant performance (excepting hydrofluoric acid, phosphoric acid and strong alkali such as Na2O and K2O). The performance of ceramic fiber blanket won’t be influenced by oil and water. Its thermal performance and physical properties can be retrieved through drying. Luyang ceramic fiber blanket is produced with spun technology. This high-quality fiber blanket has excellent processing or construction strength and anti-high temperature performance which can meet demands for the application of heat insulation on various hot faces and cold faces in different furnaces. It is a new type of refractory and insulating materials provided by our company for customers. The product is white with formal dimension and integrates the performance of heat insulation and thermal preservation together.
Features:
High tensile strength
Low shrinkage

TYPICAL APPLICATIONS:
CERAMIC INDUSTRY:
Kiln car insulation and seals
Continuous and batch kilns
STEEL INDUSTRY:
Heat treating and annealing furnaces
Furnace door linings and seals
Soaking pit covers and seals
Furnace hot face repairs
Reheating furnace and ladle covers
REFINING AND PETROCHEMICAL
Reformer and pyrolysis lining
Tube seals,gaskets and expansion joints
High temperature pipe,duct and turbine insulation
Crude oil heater linings
POWER GENERATION
iler insulation
Boiler doors
Reusable turbine covers
Expansion seals/pipe coverings
OTHERS
Insulation of commercial dryers and ovens
Veneer over existing refractory
Stress relieving insulation
Glass furnace crown insulation
Fire protection

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Q:Does anybody know about the property and application of the ceramic fiber heating plate?
First, property and application of ceramic heating plate: It is a heater with high heating temperature and long service life. Ceramic heater can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Second, technical characteristics: Ceramic electric heater has ring type, plate and other specifications. It possesses many advantages: reliable during work, long service life, sturdy and durable, energy saving, easy installation, high temperature resistant, high heat conductivity, good insulation, and no limitation of models, specifications and dimension in manufacturing. According to users’ demand on mode of connection, voltages of 36V, 110V, 180V, 220V and 380V can be chosen and determined (according to users’ needs). The maximum power termination is 6.5w/m2. Compared with traditional heaters, ceramic electric heater can cut down 30% energy consumption.
Q:What are the specifications of ceramic fiber blanket?
Manufacturing technique: injection. According to refractory temperature, thread throwing is divided into: ordinary type, standard type, high purity type, high alumina type, aluminum zirconium type and zirconium containing type. Refractory temperature ranges from 950 to 1400 degree.
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:How to keep ceramic fiber board?
Ceramic fiber laminated board belongs to high temperature resistant fiber board technology, and especially involves ceramic fiber board technology. It is made by using ceramic fiber as material. Its feature lies in that ceramic fiber is first made into ceramic fiber paper. 1. Multilayer ceramic fiber papers are stacked, pressurized and made into board. Binder layer is set every two layers of ceramic fiber paper one. 2. The thickness of the ceramic fiber paper one is 0.2-1.0mm. The thickness of binder layer is 2 0.5-3.0mm. The fiber diameter of ceramic fiber raw material is 1-5μm and the fiber length is 10-100mm. Ceramic fiber laminated board made by using the practical new program, has high density, strong tensile and impact resistant capability, good friction resistance performance, and certain flexibility, which is especially suitable for the sealing of the high temperature parts, the repair of furnace gaps, the backing lining of refractory materials, etc.
Q:Who knows well about the production process of the ceramic fiber?
Ceramic fiber is manufactured by ceramic fiber products undergone accurate clipping, dotting punch, stamping die and other processes (some products are needed to bond by using binders under ultrahigh pressure). Features: 1) Continuous use temperature can reach 1000℃, and short time use temperature can reach up to 1260℃; 2) it’s resistant to acid and alkaline corrosion, and molten metal like aluminum and zinc erosion; 3) It has good high temperature strength and thermal insulation performance (please refer to physical and chemical indicators); 4) It has higher level electrical insulation under high temperature than glass fiber; 5) It is non-toxic, harmless and odorless.
Q:What is the material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industry as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc.
Q:What is the feature of ceramic fiber gasket?
1)Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃.2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:What are the specifications of ceramic fiber thermal insulation pipe?
ф22mm ф27mm ф34mm ф42mm ф48mm ф60mm ф76mm ф89mm ф114mm ф140mm ф168mm ф219mm ф273mm ф325mm ф377mm ф426mm ф480mm ф530mm ф630m All of these specifications belongs to the international standard pipe diameter. Thermal insulation pipe is used for the transportation of liquid, gas and other medium. And it is often used in the pipe thermal insulation projects in petroleum, chemical industry, military, central heating, central air-conditioner, and municipal administration, etc.
Q:What degree can the high temperature ceramic fiber paper tolerate?
The products of aluminum silicate ceramic fiber paper are divided into four level temperature, namely 1000℃ ordinary type, 1260℃ standard type, 1360℃ high alumina type and 1450℃ zirconium containing type. These are the maximum temperature resistance, not daily operating temperature. Daily operating temperature should be lower than the maximum temperature resistance.
Q:What’s the difference between the ceramic fiber and glass fiber?
Glass fiber is a kind of inorganic nonmetallic material with great varieties. It has the advantages of good insulation, strong heat resistance, excellent corrosion resistance and high mechanical strength. But brittleness and poor abrasion resistance are its defects. As a category of the glass fiber, glass wool is a kind of manmade inorganic fiber. As a result of fibrosis of the molten glass, cotton shaped material, glass wool, whose chemical composition is glass, is formed. As inorganic fiber, it’s characterized with good shape, small volume density, low thermal conductivity, thermal insulation, sound absorption, corrosion resistance and stable chemical properties. Ceramic fiber blanket is also called alumina silicate fiber blanket. One of its main components is alumina, and alumina is the major component of porcelain, so it’s called ceramic fiber.

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