Ceramic Fiber Blanket with Resilient to Thermal Shock

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Qingdao
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TT OR LC
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1 m.t.
Supply Capability:
5000 m.t./month

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Product Description:

Ceramic Fiber Blanket with Resilient to Thermal Shock


Fiber Blanket Introduction

Ceramic fiber blanket is made from high quality Gao-ling clay,high purity alumina and silica oxides by spun or blown process.the ceramic fiber blanket series includes STD/HP/HA/HZ,according to the different service temperature range from 1050-1350 oC.
The products are mainly used as inner lining for kilns in the metallurgy, petrochemical, machinery and electrons, ceramics industries, etc., and insulating material for nuclear power industry.


Fiber Blanket Features

1.Low thermal conductivity,low thermal capacity;
2.High wervice temperature,and can contact with the flame directly;
3.Good thermal stability, chemical stability and thermal shock resistance;
4.Good sound and heat insulation ability;
5.Easy to construct and convenient to use.

 

Fiber Blanket Application

O Refining and Petrochemical
Reformer and pyrolysis lining
Tube seals, gaskets and expansion joints
Crude Oil heater linings
O Steel Industry
Heat treating and annealing furnaces
Furnace door linings and seals
Soaking pit covers and seals
Furnace hot face repairs
Reheating furnace and ladle covers
O Ceramic Industry
Kiln car insulation and seals
Continuous and batch kilns
Power Generation
Boiler insulation
Boiler door
Reusable turbine covers
Expansion seals pipe covering
High temperature pipe, duct and turbine insulations   

 

Fiber Blanket Technical Data

ITEM

STD

HP

HA

HZ

Classification Temp.,

1260

1260

1350

1430

Working Temp.,

1050

1100

1200

1350

Al2O3 Content

45-47

45-46

53-55

38-54

ZrO2 Content

--

--

--

10-18

Thermal Conductivity(w/m.k)

(1000 ) 0.17

(1000 ) 0.22

(1200 ) 0.26

(1200 ) 0.31

Thermal Shrinkage 24h,%

(1150 )   ≤3

(1250 ) ≤3

(1300 ) ≤3.5

(1350 ) ≤3.5













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Ceramic Fiber Blanket with Resilient to Thermal Shock

Ceramic Fiber Blanket with Resilient to Thermal Shock

FAQ

Q1:What's the MOQ of trial order?
A:No limit,We can offer the best suggestions and solutions according to your condition.

Q2:Which payment terms can you accept?
A:T/T,L/C are available for us.

Q3:How to slove the quality problems?
A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q4:Can you offers samples?
A:Of coures,samples are free but freight paid by the buyers.



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Q:Who knows the density of ceramic fiber board?
The density of ceramic fiber board is 280-320 kg/m3. Ceramic fiber board is made by wet vacuum forming process, whose strength is higher than that of fiber blanket and vacuum forming felt. And it can be applied in such high temperature field that requires products with rigid strength. Here follows its features: high compressive strength and long service life; low thermal capacity and conductivity; non-brittle material and good flexibility; accurate size and good flatness; easy to cut, install and work; high resistance to weather; continuous production, uniform distribution of fiber, and stable performance; excellent sound absorption and noise reduction.
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is generally used for thermal insulation. It can be applied to all high temperature industries, such as petrochemical industry, steel and chemical fertilizer industries, casting industry, glass and cement industries, etc.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:What is ceramic fiber felt?
Ceramic fiber, called ceramic fiber felt for short, is a kind of refractory material using high temperature resistance (such as flint clay). Fibrous material produced by air compression injection after electric arc fusion is also called ceramic fiber cotton. Ceramic fiber cotton can be used to make all kinds of ceramic fiber products. The content of AI2O3 in domestic ceramic fiber felt is 62% and 45% respectively. The operating temperature of the former and the latter is 1150-2000℃ and 1000℃ respectively. According to the different binders used in ceramic fiber felt, ceramic fiber felt is divided into hard ceramic fiber felt (aluminum phosphate as its binder), soft ceramic fiber felt(latex, polyaluminum chloride, sodium silicate and methylcellulose as its binder, latex--- aluminum phosphate composite binder) and wet ceramic fiber felt (ludox as binder). According to the performance of the ceramic fiber felt and the temperature of the heating furnace, hard felt can be used on hot face zone of furnace wall. The size of the ceramic fiber products is 600 x 400 x 20 (10) mm. Hope it is helpful to you.
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What’s the price of refractory ceramic fiber blanket?
The price ranges from dozens to hundreds of yuan. It depends on your choice.
Q:What are the specifications and models of the ceramic fiber board?
With high strength, permanent fire resistance, resistance to over 1000℃ temperature during short period, and long-term use at 760℃, basalt fiber cloth is the ideal material to substitute asbestos and glass fiber cloth. Ceramic fiber products are made and processed with ceramic fiber as raw material, and they are lightweight, high temperature resistant, good in thermal stability, and low in heat conductivity.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What is the price of high alumina ceramic fiber cotton?
High alumina ceramic fiber cotton is quite good in quality. High temperature resistant and insulated acupuncture blanket belongs to fireproof and fire-fighting material.
Q:What's the function of ceramic fiber rope?
It can be used in heat insulation and preservation of all kinds of furnaces, high temperature pipes and containers; the sealing of furnace doors, valves and flanges, the fireproof door and fireproof shutter materials, high temperature furnace door curtains; heat insulation of engine and meter, fireproof cable coated materials, high temperature fireproof materials, heat insulation covering cloth, the high temperature expansion joint filler, flue lining; high temperature resistant labor insurance products, fire-proof suit, high temperature filtration, sound-absorbing and other fields of replacing asbestos.

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