Ceramic Fiber Blanket with Excellent Thermal Shock Resistance

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Qingdao
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TT OR LC
Min Order Qty:
10 roll
Supply Capability:
10000000 roll/month

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General Information of Ceramic Fiber Blanket

l  Ceramic fiber blanket is a needled blanket that is made from high purity spun ceramic fiber, suitable for high temperature insulation up to 2300°F.

l  CMAX ceramic fiber blanket is made from high quality Kao-Ling clay, high purity alumina and silica oxides by spun or blown process.

l  Ceramic fiber blanket is asbestos free. Double-side needling provides ceramic fiber blanket with great tensile or handing strength for easy installation.

 

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Ceramic Fiber Blanket with Excellent Thermal Shock Resistance

Ceramic Fiber Blanket with Excellent Thermal Shock Resistance

Ceramic Fiber Blanket with Excellent Thermal Shock Resistance


Technical Data of Ceramic Fiber Blanket

Ceramic Fiber Blanket with Excellent Thermal Shock Resistance


Product Sizes and Variants of Ceramic Fiber Blanket

Width: ≤1220mm

Thickness: 6-60mm

Density: 4, 6, 8 lbs./cu. ft. (64, 96, 128 kg/m3)

(Non-standard sizes are available upon request)

 

Also available with aluminum foil back

 

Customer Application Notes

Product Handling: Require protective gloves, cloth, mask and dust control.

 

Application of Ceramic Fiber Blanket

Petrochemical process heater refractory fiber lining

Heat treating furnace or Intermittent (shuttle) kiln hot face lining

General furnace backup insulation

Heat seals for kiln car or furnace door

Electrical insulator

 

Why Choose Us

l  We are a government owned company with ISO certificate.

l  We are listed in Global Fortune 500 with D & B report.

 

FAQ

Q1: How do you control the products quality?

A1: With strict quality control system throughout the materials selection and production process, our refractory and ceramic fiber products quality is effectively controlled to meet customer requirements.

From the raw materials selecting, our quality control begin. The quality certificates of raw materials are required and each batch will be tested before using. During production, the quality control is conducted by workers and then each piece will be sorted and examined by quality supervisors.

 

Q2: What`s the lead time for my order?

A2: It depends on customers’ requirements and our production schedule. And usually we need 30-60 days for refractory bricks, 10-25 days for unshaped refractory materials and 10-20 days for ceramic fiber blankets.

 

Q3: Can you offer Door-to-Door delivery?

A3: Yes, but only for some countries such as U.S., UAE, Saudi Arabia, Iran, and Russia, etc.

 

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Q:Is ceramic fiber cotton block poisonous?
From the perspective of firing process, it is non-toxic. Adding ferric oxide and manganese dioxide in ceramic fiber cotton is traditional process. Then through physical and chemical reaction, stable silicate will be formed, and it does no harm to body; from the perspective of twenty-year history of products, no one case has been found to prove that consumers’ using ceramics would cause food safety incidents, thus further prove that the product is safe.
Q:Who can introduce how to use ceramic fiber binder?
Method: 1、Stir 1) Pour drinking water into mixing barrel, and then pour cementing agent orderly according to amount, and the mixing ratio is: water: dry powder 1:4. Then stir it evenly with a motor stirrer (750W) and the speed is 150r/min. 2、After watering it (placing it still) for 15 minutes, stir it again for 1-3 minutes.
Q:What are the specifications of ceramic fiber packing?
Ceramic fiber packing: woven by the high quality ceramic fiber line and used in heat insulating materials, it is the ideal substitute for asbestos rope. It is commonly used in the sealing of various kinds of stoves, burners, heat exchangers and the flue doors. It can also be enhanced by metal wire. Index: size (mm), reinforced material, resistant temperature 5 x5 ~ 50 x50, glass fiber: 650 °C, C5x5 ~ 50 x50, steel wire: 1260 ° C.
Q:What are the specifications of ceramic fiber rope?
Product name of ceramic fiber rope: ceramic fiber packing and ceramic fiber rope(It is divided into ceramic fiber twisted rope, ceramic fiber woven rope, ceramic fiber square braided rope, ceramic fiber circular knitting, ceramic fiber loose rope, ceramic fiber cable rope of three strands, flat ceramic fiber packing, flat ceramic fiber square rope, etc.). Metal wire and glass fiber filament are reinforced. Specification: 6-160mm (other specifications can be customized according to specific situations)
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What is the standard of ceramic fiber?
The standard of ceramic fiber: Temperature classification: ordinary aluminum silicate fiber board 1100℃, standard aluminum silicate fiber board 1260℃, high purity aluminum silicate fiber board 1260℃, high alumina aluminum silicate fiber board 1360℃ and zirconium containing aluminum silicate fiber board 1430℃.
Q:What's the function of high temperature ceramic fiber blanket?
It is light in quality, good in heat insulation performance, thermal stability and chemical stability, easy to process and convenient in construction. It is neither wear-resisting nor resistant to impact. It cannot resist scouring of high speed air flow and the erosion of slag.
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What is the feature of ceramic fiber gasket?
Ceramic fiber gasket is a fibrous and light material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity coefficient and specific heat, resistance to mechanical shock, etc.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.

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