Ceramic Fiber Blanket with Excellent Thermal Shock Resistance

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Qingdao
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TT OR LC
Min Order Qty:
10 roll
Supply Capability:
10000000 roll/month

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General Information of Ceramic Fiber Blanket

l  Ceramic fiber blanket is a needled blanket that is made from high purity spun ceramic fiber, suitable for high temperature insulation up to 2300°F.

l  CMAX ceramic fiber blanket is made from high quality Kao-Ling clay, high purity alumina and silica oxides by spun or blown process.

l  Ceramic fiber blanket is asbestos free. Double-side needling provides ceramic fiber blanket with great tensile or handing strength for easy installation.

 

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Ceramic Fiber Blanket with Excellent Thermal Shock Resistance

Ceramic Fiber Blanket with Excellent Thermal Shock Resistance

Ceramic Fiber Blanket with Excellent Thermal Shock Resistance


Technical Data of Ceramic Fiber Blanket

Ceramic Fiber Blanket with Excellent Thermal Shock Resistance


Product Sizes and Variants of Ceramic Fiber Blanket

Width: ≤1220mm

Thickness: 6-60mm

Density: 4, 6, 8 lbs./cu. ft. (64, 96, 128 kg/m3)

(Non-standard sizes are available upon request)

 

Also available with aluminum foil back

 

Customer Application Notes

Product Handling: Require protective gloves, cloth, mask and dust control.

 

Application of Ceramic Fiber Blanket

Petrochemical process heater refractory fiber lining

Heat treating furnace or Intermittent (shuttle) kiln hot face lining

General furnace backup insulation

Heat seals for kiln car or furnace door

Electrical insulator

 

Why Choose Us

l  We are a government owned company with ISO certificate.

l  We are listed in Global Fortune 500 with D & B report.

 

FAQ

Q1: How do you control the products quality?

A1: With strict quality control system throughout the materials selection and production process, our refractory and ceramic fiber products quality is effectively controlled to meet customer requirements.

From the raw materials selecting, our quality control begin. The quality certificates of raw materials are required and each batch will be tested before using. During production, the quality control is conducted by workers and then each piece will be sorted and examined by quality supervisors.

 

Q2: What`s the lead time for my order?

A2: It depends on customers’ requirements and our production schedule. And usually we need 30-60 days for refractory bricks, 10-25 days for unshaped refractory materials and 10-20 days for ceramic fiber blankets.

 

Q3: Can you offer Door-to-Door delivery?

A3: Yes, but only for some countries such as U.S., UAE, Saudi Arabia, Iran, and Russia, etc.

 

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Q:What is the raw material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industry as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc. Besides the good quality of fibrous ceramic fiber cotton, the product made out of ceramic fiber board is very hard and resistant to wind erosion. Ceramic fiber backing board is light, easy to work, and it won’t expand after being heated. It can be sheared and curved optionally. Thus, it is an ideal energy-conservation material for furnace, pipeline, and other thermal insulation equipment. The application of making ceramic fiber modules: Thread throwing blanket is better than injection blanket because of its thick and long fiber. In the folding process of making modules, injection fiber blanket is easy to break up and tear up while thread throwing fiber blanket can be folded tightly and not easy to break up. The quality of modules will directly affect the quality of furnace lining.
Q:What is the difference between nanometer ceramic board and ceramic fiber board?
Ceramic fiber board, also called aluminum silicate fiber board, is a kind of refractory material. It still keeps good mechanical strength even after heating. Compared with fiber blanket and fiber felt, it is rigid and a fiber thermal insulation product with supporting strength. Features: Apart from the excellent performances owned by the corresponding diffuse ceramic fiber cotton, it has solid quality, good toughness and intensity, excellent ability to resist wind erosion. It isn’t bulgy when heating, light in quality, easy to construct and arbitrary to cut and blend. It is the ideal energy-saving material of furnace, pipe and other insulation equipment. 1. high crushing strength and long service life; 2. low thermal capacity and low thermal conductivity; 3. not brittle material and good toughness; 4. precise size and good smoothness; 5. Easy to cut, install and construct; 6. excellent ability to resist wind erosion; 7. continuous production, even fiber distribution and stable performance.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
They are thermal insulated materials. You should decide to use which one according to the using environment. Aluminum silicate fiber cotton is suggested to be used in equipment insulation. In different using environment, their thermal insulation effect will be different. Ceramic fiber blanket is also called as aluminum silicate fiber blanket and aluminum silicate acupuncture blanket, and the main material is aluminum silicate fiber cotton. Considering the pure thermal insulation effect, ceramic fiber blanket is better than aluminum silicate insulation cotton. The reason is that ceramic fiber blanket is formed by double needle process from aluminum silicate cotton, which greatly increases its intertexture degree, resistance to lamination as well as tensile strength and flatness. Fiber blanket contains no organic binder/binding agent to assure its plasticity and stability in the environment of high and low temperature.
Q:What’s the use of ceramic fiber resistance furnace?
Made by adopting the vacuum absorption of superior multicrystal mullite refractory fiber, the hearth has the characteristics of light weight, rapid temperature increase, energy conservation, timesaving, thermal shock and high temperature resistance, and good insulation, and is capable of meeting the needs of fast sintering. It can reduce more than 60% energy consumption. With double-layer furnace shell structure, advanced air heat insulation and heat-sensing techniques, exhaust temperature fans will be started automatically when the temperature of the furnace body surface goes up to 45℃, to make it fast cooling and insure the furnace shell not hot. By selecting qualitative materials and strictly implementing production and inspection techniques, all technical indexes of the hearth reaches or exceeds the standard of JB/T8195.7-2007.
Q:What's the function of ceramic fiber rope?
Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:What is the difference of ceramic fiber asbestos cloth?
The main function of ceramic fiber is resistant to fire and high temperature, fireproof, thermal insulation. Its maximum applicable temperature is 1260℃. The general thickness is 1.5-5mm. The width is 1 meter or below the specification. Long-term applicable temperature is 1100℃. Asbestos cloth is used as binding up thermal insulation material for various equipment and heat conductivity system. Asbestos cloth is interweaved with quality asbestos yarn and applicable to thermal insulation equipment as heat insulation material or can be made into other asbestos products.
Q:What is the thickness of ceramic fiber paper?
The density of ceramic fiber board is 280-320kg/m3. Ceramic fiber board is made by wet vacuum forming process, whose strength is higher than that of fiber blanket and vacuum forming felt. And it can be applied in such high temperature field that requires products with rigid strength. Here follows its features: high compressive strength and long service life; low thermal capacity and conductivity; non-brittle material and good flexibility; accurate size and good flatness; easy to cut, install and work; high resistance to weather; continuous production, uniform distribution of fiber, and stable performance; excellent sound-absorption and noise reduction.
Q:What are the ceramic fiber products?
The previous form is ceramic fiber blanket. All kinds of ceramic fiber products are made by drawing, bandaging and processing ceramic fiber cotton. For example, ceramic fiber board is made by bandaging ceramic fiber cotton, and ceramic fiber module is made by processing ceramic fiber cotton. Many ceramic fiber products are made from ceramic fiber cotton and all kinds of ceramic fiber products appear through processing, so the material and construction skills of ceramic fiber cotton becomes the main factor of high quality ceramic fiber products.
Q:What is the material of ceramic fiber?
1、Ceramic fiber, ceramic fiber felt for short, is a fireproof material (such as flint clay) owing to resistance to high temperature. The fibrous substance, formed from being melt by electric arc and then blew up by compressed air, is called as ceramic fiber cotton. 2、Ceramic fiber cotton can be made into a variety of ceramic fiber products. The ceramic fiber cotton content of domestic ceramic fiber felt AI2O3 is 62% and 45%. The former one can be used in the temperature of 1150-2000℃ while the latter is in 1000℃.
Q:What is the use of ceramic fiber rope?
Ceramic fiber rope is interweaved with quality ceramic fiber. It is widely used in chemical industry, electricity, paper-making, food, pharmacy, etc., as well as sealing of furnace door, high temperature &pressure engine, pump and valve. And it is applicable to various medium, such as clean fluid or slurry, saline water, emulsion, oil, hydrocarbon, solvent, paper pulp, etc.

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