Ceramic Fiber Blanket Refractoy Insulation from CMAX

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Qingdao
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TT OR LC
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1 m.t.
Supply Capability:
5000 m.t./month

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Product Description:

Ceramic Fiber Blanket Refractoy Insulation from CMAX


Fiber Blanket Introduction

Ceramic fiber blanket is made from high quality Gao-ling clay,high purity alumina and silica oxides by spun or blown process.the ceramic fiber blanket series includes STD/HP/HA/HZ,according to the different service temperature range from 1050-1350 oC.
The products are mainly used as inner lining for kilns in the metallurgy, petrochemical, machinery and electrons, ceramics industries, etc., and insulating material for nuclear power industry.


Fiber Blanket Features

1.Low thermal conductivity,low thermal capacity;
2.High wervice temperature,and can contact with the flame directly;
3.Good thermal stability, chemical stability and thermal shock resistance;
4.Good sound and heat insulation ability;
5.Easy to construct and convenient to use.

 

Fiber Blanket Application

O Refining and Petrochemical
Reformer and pyrolysis lining
Tube seals, gaskets and expansion joints
Crude Oil heater linings
O Steel Industry
Heat treating and annealing furnaces
Furnace door linings and seals
Soaking pit covers and seals
Furnace hot face repairs
Reheating furnace and ladle covers
O Ceramic Industry
Kiln car insulation and seals
Continuous and batch kilns
Power Generation
Boiler insulation
Boiler door
Reusable turbine covers
Expansion seals pipe covering
High temperature pipe, duct and turbine insulations   

 

Fiber Blanket Technical Data

ITEM

STD

HP

HA

HZ

Classification Temp.,

1260

1260

1350

1430

Working Temp.,

1050

1100

1200

1350

Al2O3 Content

45-47

45-46

53-55

38-54

ZrO2 Content

--

--

--

10-18

Thermal Conductivity(w/m.k)

(1000 ) 0.17

(1000 ) 0.22

(1200 ) 0.26

(1200 ) 0.31

Thermal Shrinkage 24h,%

(1150 )   ≤3

(1250 ) ≤3

(1300 ) ≤3.5

(1350 ) ≤3.5













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Ceramic Fiber Blanket Refractoy Insulation from CMAX

Ceramic Fiber Blanket Refractoy Insulation from CMAX

FAQ

Q1:What's the MOQ of trial order?
A:No limit,We can offer the best suggestions and solutions according to your condition.

Q2:Which payment terms can you accept?
A:T/T,L/C are available for us.

Q3:How to slove the quality problems?
A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q4:Can you offers samples?
A:Of coures,samples are free but freight paid by the buyers.



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Q:What is nano ceramic fiber board?
Ceramic fiber usually makes inorganic material into threadiness, and is used for refractory material or other filling material. The nano ceramic fiber board that you said is generally powder particle on the nanoscale, then made into ceramic fiber.
Q:What is the price of ceramic fiber backing board?
Ceramic fiber products use ceramic fiber as raw materials, and boast with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., they are used in the environment of high temperature, high pressure and easy abrasion. Ceramic fiber product is a kind of good refractory material with such advantages as light weight, high temperature resistance, low heat capacity, good heat insulation performance, nontoxicity, etc.
Q:What are the features of ceramic fiber module?
It has good chemical stability; excellent thermal stability and good elasticity. When ceramic fiber module is in a state of prepressing and after the furnace lining is completed, the expansion of the ceramic fiber module makes lining seamless and can compensate the shrinkage of fiber lining so as to improve the heat-insulating performance of fiber lining. The overall performance is good; It possesses excellent thermal stability and thermal shock resistance; Ceramic fiber module is quickly installed. The anchoring parts are set on the cold face of wall lining to reduce the requirements of anchoring parts materials.
Q:Who can introduce how to use ceramic fiber binder?
1、 Pour tile cementing agent into water and stir it into paste (mixing ratio: 20 kg powder+6 kg water). After stirring, place it about 10 minutes, and then stir it slightly, finally it can be used, which is helpful to fortify binding force. 2、Paint cementing agent onto the working surface with tooth-shaped scraper to assure it is distributed evenly in tooth shape. 3、Press tiles onto it in the open assembly time.
Q:What is the price of ceramic fiber fire-resistant cloth?
The common specification and model of ceramic fiber cloth: 1.5-6mm, general thickness: 1m, including nickel chromium alloy wire reinforced, stainless steel wire reinforced, glass fiber reinforced, ceramic fiber coating cloth, ceramic fiber slag cloth, ceramic fiber sintering cloth, ceramic fiber fumigation cloth. The price of ceramic fiber fireproof cloth is 5 yuan/m2.
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is needed in the following fields: 1. the furnace door sealing and fire door curtain of various thermal insulation industrial furnaces; 2. High temperature flues, air duct linings and expansion joints; 3. Petrochemical equipment, high temperature thermal insulation of vessels and pipelines; 4. Protective clothing, gloves, hoods, helmets, boots, etc. at high temperatures; 5. Thermal shrouds of the automobile engine, heavy oil engine’s exhaust pipe packing, and compound brake friction pads of drag racing cars; 6. Gland packing and liners of pumps transferring high-temperature liquids and gas, compressors and valves; 7. High temperature electrical insulation; 8.pads used for the fire door, fire curtain, fire blanket and spark protection, fire protection sewing products insulation and coverage; 9. Thermal insulation material in aerospace industry and brake friction pads; 10. Thermal insulation and packing of deep freeze refrigeration plants, vessels, and pipelines.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:Who knows well about the production process of the ceramic fiber?
It’s briefly taught in chemistry class at middle school that ceramic fiber is a new lightweight refractory with high temperature resistance, good thermal stability, low thermal conductivity, low heat capacity, mechanical vibration resistance, small thermal expansion and thermal insulation. 1. The manufacturing process of preform body: A. mixing process: weighing and putting in single ceramic raw material in accordance with the formula---stirring well in the blending basin---pumping in the higher place pond---sieving (twice) ---deironing (twice)
Q:Who can tell me what the ceramic fiber density is?
Density of ceramic fiber products: 1. The density of aluminum silicate wool board by means of wet process production is 192kg/m3 ; 2. The density of aluminum silicate cotton blanket by means of dry process production is 128kg/m3 ;

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