Ceramic Fiber Blanket Liners of Industrial Furnace Application

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Qingdao
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TT OR LC
Min Order Qty:
1 m.t.
Supply Capability:
5000 m.t./month

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Product Description:

Ceramic Fiber Blanket Liners of Industrial Furnace Application


Fiber Blanket Introduction

Ceramic fiber blanket is made from high quality Gao-ling clay,high purity alumina and silica oxides by spun or blown process.the ceramic fiber blanket series includes STD/HP/HA/HZ,according to the different service temperature range from 1050-1350 oC.
The products are mainly used as inner lining for kilns in the metallurgy, petrochemical, machinery and electrons, ceramics industries, etc., and insulating material for nuclear power industry.


Fiber Blanket Features

1.Low thermal conductivity,low thermal capacity;
2.High wervice temperature,and can contact with the flame directly;
3.Good thermal stability, chemical stability and thermal shock resistance;
4.Good sound and heat insulation ability;
5.Easy to construct and convenient to use.

 

Fiber Blanket Application

O Refining and Petrochemical
Reformer and pyrolysis lining
Tube seals, gaskets and expansion joints
Crude Oil heater linings
O Steel Industry
Heat treating and annealing furnaces
Furnace door linings and seals
Soaking pit covers and seals
Furnace hot face repairs
Reheating furnace and ladle covers
O Ceramic Industry
Kiln car insulation and seals
Continuous and batch kilns
Power Generation
Boiler insulation
Boiler door
Reusable turbine covers
Expansion seals pipe covering
High temperature pipe, duct and turbine insulations   

 

Fiber Blanket Technical Data

ITEM

STD

HP

HA

HZ

Classification Temp.,

1260

1260

1350

1430

Working Temp.,

1050

1100

1200

1350

Al2O3 Content

45-47

45-46

53-55

38-54

ZrO2 Content

--

--

--

10-18

Thermal Conductivity(w/m.k)

(1000 ) 0.17

(1000 ) 0.22

(1200 ) 0.26

(1200 ) 0.31

Thermal Shrinkage 24h,%

(1150 )   ≤3

(1250 ) ≤3

(1300 ) ≤3.5

(1350 ) ≤3.5













Product Show

Ceramic Fiber Blanket Liners of Industrial Furnace Application

Ceramic Fiber Blanket Liners of Industrial Furnace Application

Ceramic Fiber Blanket Liners of Industrial Furnace Application


FAQ

Q1:What's the MOQ of trial order?
A:No limit,We can offer the best suggestions and solutions according to your condition.

Q2:Which payment terms can you accept?
A:T/T,L/C are available for us.

Q3:How to slove the quality problems?
A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q4:Can you offers samples?
A:Of coures,samples are free but freight paid by the buyers.



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Q:How to keep ceramic fiber board?
Ceramic fiber laminated board belongs to high temperature resistant fiber board technology, and especially involves ceramic fiber board technology. It is made by using ceramic fiber as material. Its feature lies in that ceramic fiber is first made into ceramic fiber paper. 1. Multilayer ceramic fiber papers are stacked, pressurized and made into board. Binder layer is set every two layers of ceramic fiber paper one. 2. The thickness of the ceramic fiber paper one is 0.2-1.0mm. The thickness of binder layer is 2 0.5-3.0mm. The fiber diameter of ceramic fiber raw material is 1-5μm and the fiber length is 10-100mm. Ceramic fiber laminated board made by using the practical new program, has high density, strong tensile and impact resistant capability, good friction resistance performance, and certain flexibility, which is especially suitable for the sealing of the high temperature parts, the repair of furnace gaps, the backing lining of refractory materials, etc.
Q:Who knows the density of ceramic fiber board?
Ceramic fiber billet with some proportion of binder as its raw material, ceramic fiber high density board is made out via processes like pressing, solidification setting, vertical and horizontal cutting, etc. The density of fiber board via wet forming process is 280-320 kg/m3. The lighter one is ceramic fiber blanket in the international standard, and the maximum density is about 700 kg/m3.
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is applicable to the following industries: 1. Electrical equipment industry: wood-burning stoves, electric and heat insulation materials of electrical heating equipment, and sealing gaskets of all sorts of electrical components; 2. Glass and ceramic industries: industrial furnaces, the furnace body sealing, and molten and hot bending glass demoulding; 3. Petrochemical industry: thermal insulation of transmission lines and high-temperature pipelines. All these industries need to use the ceramic fiber material.
Q:What are the specifications of ceramic fiber rope?
Thickness: 1.5, 2, 3, 5, 6mm. Width: 20-900mm(Nickel chromium alloy wire, stainless steel wire and glass fiber are all reinforced.) Other specifications can be produced according to customers’ requests. Asbestos products have been acknowledged to be harmful to the human body and environment in recent years, and they are prohibited from production and have limited uses in the developed countries.
Q:Is high density ceramic fiber board environmentally friendly?
Density board is also called fiberboard. It is artificial plate made from raw material of wood fibers or other plant fibers adding urea formaldehyde resin or other applicable binders. According to the difference of density, it can be classified into three types: high density board, medium density board and low density board. Soft, impact resistant and easy to reprocess, density board is a kind of good material for furniture producing at abroad.
Q:What are the specifications of ceramic fiber packing?
The specifications of ceramic fiber packing: 5 x 5mm-200 x 200mm; Special specifications or all kinds of non-standard products can be made according to customers’ requirements.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
Ceramic heater plate is a heater with high heating temperature and long service life. It can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Element structure of ceramic heating plate (far-infrared heating plate, embedded ceramic heating plate): Adopting high radiance glaze and ceramic material with good thermal shock performance as base material, ceramic heating plate is sintered at a time with high-quality nichrome wire.
Q:What is the feature of ceramic fiber washer?
Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:How is the quality of ceramic fiber vermiculite cloth?
The quality is good. The refractory temperature of ceramic fiber vermiculite cloth is 1200-1450 degree. Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.

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