Ceramic Fiber Blanket Liners of Industrial Furnace Application

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Qingdao
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TT OR LC
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1 m.t.
Supply Capability:
5000 m.t./month

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Product Description:

Ceramic Fiber Blanket Liners of Industrial Furnace Application


Fiber Blanket Introduction

Ceramic fiber blanket is made from high quality Gao-ling clay,high purity alumina and silica oxides by spun or blown process.the ceramic fiber blanket series includes STD/HP/HA/HZ,according to the different service temperature range from 1050-1350 oC.
The products are mainly used as inner lining for kilns in the metallurgy, petrochemical, machinery and electrons, ceramics industries, etc., and insulating material for nuclear power industry.


Fiber Blanket Features

1.Low thermal conductivity,low thermal capacity;
2.High wervice temperature,and can contact with the flame directly;
3.Good thermal stability, chemical stability and thermal shock resistance;
4.Good sound and heat insulation ability;
5.Easy to construct and convenient to use.

 

Fiber Blanket Application

O Refining and Petrochemical
Reformer and pyrolysis lining
Tube seals, gaskets and expansion joints
Crude Oil heater linings
O Steel Industry
Heat treating and annealing furnaces
Furnace door linings and seals
Soaking pit covers and seals
Furnace hot face repairs
Reheating furnace and ladle covers
O Ceramic Industry
Kiln car insulation and seals
Continuous and batch kilns
Power Generation
Boiler insulation
Boiler door
Reusable turbine covers
Expansion seals pipe covering
High temperature pipe, duct and turbine insulations   

 

Fiber Blanket Technical Data

ITEM

STD

HP

HA

HZ

Classification Temp.,

1260

1260

1350

1430

Working Temp.,

1050

1100

1200

1350

Al2O3 Content

45-47

45-46

53-55

38-54

ZrO2 Content

--

--

--

10-18

Thermal Conductivity(w/m.k)

(1000 ) 0.17

(1000 ) 0.22

(1200 ) 0.26

(1200 ) 0.31

Thermal Shrinkage 24h,%

(1150 )   ≤3

(1250 ) ≤3

(1300 ) ≤3.5

(1350 ) ≤3.5













Product Show

Ceramic Fiber Blanket Liners of Industrial Furnace Application

Ceramic Fiber Blanket Liners of Industrial Furnace Application

Ceramic Fiber Blanket Liners of Industrial Furnace Application


FAQ

Q1:What's the MOQ of trial order?
A:No limit,We can offer the best suggestions and solutions according to your condition.

Q2:Which payment terms can you accept?
A:T/T,L/C are available for us.

Q3:How to slove the quality problems?
A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q4:Can you offers samples?
A:Of coures,samples are free but freight paid by the buyers.



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Q:What is the material of ceramic fiber?
1、Ceramic fiber, ceramic fiber felt for short, is a fireproof material (such as flint clay) owing to resistance to high temperature. The fibrous substance, formed from being melt by electric arc and then blew up by compressed air, is called as ceramic fiber cotton. 2、Ceramic fiber cotton can be made into a variety of ceramic fiber products. The ceramic fiber cotton content of domestic ceramic fiber felt AI2O3 is 62% and 45%. The former one can be used in the temperature of 1150-2000℃ while the latter is in 1000℃.
Q:What is the difference of ceramic fiber asbestos cloth?
The main function of ceramic fiber is resistant to fire and high temperature, fireproof, thermal insulation. Its maximum applicable temperature is 1260℃. The general thickness is 1.5-5mm. The width is 1 meter or below the specification. Long-term applicable temperature is 1100℃. Asbestos cloth is used as binding up thermal insulation material for various equipment and heat conductivity system. Asbestos cloth is interweaved with quality asbestos yarn and applicable to thermal insulation equipment as heat insulation material or can be made into other asbestos products.
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What’s soluble ceramic fiber?
It’s alkali earth ceramic fiber with main components of SiO2, MgO, and CaO. With certain solubility in the human body fluid to be less harmful to human health, it is called soluble ceramic fiber. The introduction of such components as MgO, CaO, etc. in the soluble ceramic fiber, on one hand, is conducive to extending the viscosity range of and conditions for the fiber forming, enhancing the chance of fiber forming and the flexibility of fibers. On the other hand, it produces low melting compounds like CaO•SiO2, CaO ·Mgo·2SiO2 etc, decreasing the heat resistance of the fiber. Therefore, the ordinary soluble fiber belongs to inferior ceramic fiber, and its product is mainly used as backing material for the industrial furnace. To realize the improvement of heat resistance of soluble fiber, the method of adding ZrO2 into it is adopted, increasing the viscosity of glass phase and inhibiting the growth rate of grains after the fiber is heated and crystallized.
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is applicable to the following industries: 1. Electrical equipment industry: wood-burning stoves, electric and heat insulation materials of electrical heating equipment, and sealing gaskets of all sorts of electrical components; 2. Glass and ceramic industries: industrial furnaces, the furnace body sealing, and molten and hot bending glass demoulding; 3. Petrochemical industry: thermal insulation of transmission lines and high-temperature pipelines. All these industries need to use the ceramic fiber material.
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Certainly the asbestos has better thermal insulation effect. External wall insulation rock wool board is specially designed and manufactured for the buildings’ external wall insulation thin plastering system, and it applies to external wall insulation, energy conservation and renovation of the newly-built or existent buildings with compact structure of the concrete or brick wall as the basic foundation. External wall insulation rock wool board is dedicated to external wall insulation. As superior incombustible, fireproof and thermal insulation material, it has the advantages of higher compression resistance and tensile strength, lower hygroscopicity, good dimension stability with no thermal expansion or shrinkage, and ageing resistance. It can adapt to the external wall system, and provide many properties of effective thermal insulation and energy conservation, fire protection and extreme climate protection for buildings. Rock wool is incombustible, and won’t give out heat or toxic fumes. It can cut off the flame spread in an effective way when fire occurs. It has superior fire resistance. With superior thermal insulation and heat-shielding performance, it is capable of increasing the thermal resistance of the building envelope, reducing buildings heating and air-conditioning energy consumption, and saving energy and reducing emission. It doesn’t produce corrosion to metallic materials like carbon steel, aluminum (alloy), copper, or all kinds of building components either. It has physical properties of efficient sound absorption, noise reduction and elastic damping. With low hygroscopicity and ageing resistance, it can keep long-term stability. It is also lightweight, and easy to cut, saw and install.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:Who knows well about the production process of the ceramic fiber?
It’s briefly taught in chemistry class at middle school that ceramic fiber is a new lightweight refractory with high temperature resistance, good thermal stability, low thermal conductivity, low heat capacity, mechanical vibration resistance, small thermal expansion and thermal insulation. 1. The manufacturing process of preform body: A. mixing process: weighing and putting in single ceramic raw material in accordance with the formula---stirring well in the blending basin---pumping in the higher place pond---sieving (twice) ---deironing (twice)
Q:What are the specifications of ceramic fiber rope?
Thickness: 1.5, 2, 3, 5, 6mm. Width: 20-900mm(Nickel chromium alloy wire, stainless steel wire and glass fiber are all reinforced.) Other specifications can be produced according to customers’ requests. Asbestos products have been acknowledged to be harmful to the human body and environment in recent years, and they are prohibited from production and have limited uses in the developed countries.
Q:Is ceramic fiber cotton block poisonous?
The dust produced by ceramic fiber cotton block is harmful to body, mainly presented as respiratory symptom, skin and eye irritation symptom, lung function reduction, obvious change of chest radiograph abnormities.

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