Ceramic Fiber Blanket for Thermal Insulation Material

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Qingdao
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TT OR LC
Min Order Qty:
10 roll
Supply Capability:
5000 roll/month

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Product Description:

Ceramic Fiber Blanket for Thermal Insulation Material Description:
1. Thermal insulation ceramic fiber blanket is made through process of pricking, heat-shaping, cutting and rolling. They feature high quality of tensile strength, texture uniformity and plane surface,  high temperature, chemical corrosion resistance, thermal shock stability and low thermal conductivity.

2. They have low density, good resiliency and excellent sound absorbing and filtering property.

 

Ceramic Fiber Blanket for Thermal Insulation Material Application:
1. Mainly serve as the ceramic fiber lining for industrial furnaces, heating equipment and high- temperature pipelines.

2. Metallurgy Industry: heating furnaces, heat treatment furnaces and ladle insulated cover
3. Mechanism industry: thermal insulation material for electric power boilers, gas turbine engine and nuclear power plant
4. Petrochemical industry: the lining of high-temperature reaction equipment and heating equipment in chemical fields, like converting furnaces, constant/reduced pressure furnaces, cracking furnaces, flue lining.
5. Ceramics and electro ceramics: roller hearth furnaces, tunnel furnaces , shuttle furnaces and other kinds of furnaces

 

 

Ceramic Fiber Blanket for Thermal Insulation Material Specifications:

 Grade

COM

ST

HP

HA

HZ

Tenglong Style

4220C

4220ST

4220HP

4220HA

4220HZ

Category temperature (°C)

1050

1260

1260

1360

1430

Operating Temperature(°C)

<1000< span="">

1050

1100

1200

1350

 Color

white

spotlessly white

spotlessly white

spotlessly white

spotlessly white

volume concentration (kg/m3)

96
128

96
128

96
128

128
160

128
160

permanent linear shrinkage rate (%)(Insulation 24 hours, volume concentration 128/m3 )

-4
(1000C)

-3
(1000C)

-3
(1100C)

-3
(1250C)

-3
(1350C)

The hot surface temperature thermal conductivity (w/m.k) volume concentration 128kg/m3 128kg/m3)

0.09(400C)
0.176(800C)

0.09(400C)
0.176(800C)

0.09(400C)
0.176(800C)
0.22(1000C)

0.132(600C)
0.22(1000C)

0.76(600C)
0.22(1000C)

tensile strength (MPa)
(volume concentration 128kg/m3

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

elemental composition
(%)

AL2O3

44

46

47--49

52-55

39-40

AL203+SIO2

96

97

99

99

-

AL2O3+SIO2+Zro2

-

-

-

-

99

Zro2

-

-

-

-

15-17

Fe2O3

<1.2< span="">

<1.0< span="">

0.2

0.2

0.2

Na2O+K2O

≤0.5

≤0.5

0.2

0.2

0.2

Products size (mm)

Common Specifications7200×610×10-50Other specifications on request made

FAQ

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Which payment terms can you accept?

A:T/T,L/C are available for us.

Q5:After an order is confirmed,when to deliver?

A:15-25days after deposit.

Q6:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q7:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q8:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q9:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

 

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Q:What is the standard of ceramic fiber board?
Basalt fiber cloth is high-strength and permanent fire resistant. It can endure over 1000℃ in a short period while 760℃ in a long period, which is an ideal material to replace asbestos and glass fiber cloth. Ceramic fiber products use ceramic fiber as raw materials, and boast with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., they are used in the environment of high temperature, high pressure and easy abrasion.
Q:What are the ceramic fiber products?
The previous form is ceramic fiber blanket. All kinds of ceramic fiber products are made by drawing, bandaging and processing ceramic fiber cotton. For example, ceramic fiber board is made by bandaging ceramic fiber cotton, and ceramic fiber module is made by processing ceramic fiber cotton. Many ceramic fiber products are made from ceramic fiber cotton and all kinds of ceramic fiber products appear through processing, so the material and construction skills of ceramic fiber cotton becomes the main factor of high quality ceramic fiber products.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
Aluminum silicate ceramic fiber thermal insulated cotton Specification: fiber diameter: 3-6um Model: JSGW-111 JSGW-112 JSGW-113 Parameter: shot content≤10 Performance: low heat conductivity; low heat capacity; excellent chemical stability; erosion resistance; good sound absorption and heat stability. Usage: raw material of industrial ceramic fiber wet forming products; raw material of ceramic fiber formless products; high temperature industrial furnace, heating equipment, filling materials of wall lining. It is the first option for producing fiber textile, and also the ideal material for high temperature environment sealing, filling and thermal insulation. Material: Aluminum silicate products Package: Woven bag (grain cotton: plastic bag)
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is needed in the following fields: 1. the furnace door sealing and fire door curtain of various thermal insulation industrial furnaces; 2. High temperature flues, air duct linings and expansion joints; 3. Petrochemical equipment, high temperature thermal insulation of vessels and pipelines; 4. Protective clothing, gloves, hoods, helmets, boots, etc. at high temperatures; 5. Thermal shrouds of the automobile engine, heavy oil engine’s exhaust pipe packing, and compound brake friction pads of drag racing cars; 6. Gland packing and liners of pumps transferring high-temperature liquids and gas, compressors and valves; 7. High temperature electrical insulation; 8.pads used for the fire door, fire curtain, fire blanket and spark protection, fire protection sewing products insulation and coverage; 9. Thermal insulation material in aerospace industry and brake friction pads; 10. Thermal insulation and packing of deep freeze refrigeration plants, vessels, and pipelines.
Q:What are the specifications and models of the ceramic fiber board?
In terms of the characteristics of the ceramic fiber board, it has high compression strength and long service life, low thermal capacity and heat conductivity, non-brittle material quality and good toughness, accurate dimension and good flatness, easy cutting and installation, and good anti-wind erosion properties. With continuous production and uniform distribution of fibers, it has stable performance and fine sound absorption and noise reduction properties.
Q:What's the function of high temperature ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique. Ceramic fiber blanket doesn’t contain any organic binder so as to ensure that ceramic fiber blanket has great plasticity and stability in high and low temperature conditions. Typical application: the high-temperature heat insulation of aerospace, steel and petrochemical; fire protection and heat insulation of military equipment; heat insulation of industrial furnace, wall lining and backing lining of heating devices; heat insulation of high temperature devices; heat insulation of high temperature pipes; thermal insulation and fireproofing of electronic components; high-temperature gasket and raw materials of module and folded pieces.
Q:Who knows well about the production process of the ceramic fiber?
Ceramic fiber is manufactured by ceramic fiber products undergone accurate clipping, dotting punch, stamping die and other processes (some products are needed to bond by using binders under ultrahigh pressure). Features: 1) Continuous use temperature can reach 1000℃, and short time use temperature can reach up to 1260℃; 2) it’s resistant to acid and alkaline corrosion, and molten metal like aluminum and zinc erosion; 3) It has good high temperature strength and thermal insulation performance (please refer to physical and chemical indicators); 4) It has higher level electrical insulation under high temperature than glass fiber; 5) It is non-toxic, harmless and odorless.
Q:Does anybody know the specification of ceramic fiber composite material?
Generally, silicon carbide ceramics is single-phase, excluded from composite material. But silicon carbide ceramics can become fiber composite material, combined with various fiber (usually with carbon fiber or silicon carbide fiber); or it can make silicon carbide ceramics lamination composite material, combined with other laminated materials.; it can also make silicon carbide composite material, combined with other particles. Therefore, composite material must be a kind of material combined with one or more than one material/elements. Single silicon carbide ceramics is not composite material.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:Who knows the density of ceramic fiber board?
The density of ceramic fiber board is 280-320 kg/m3. Ceramic fiber board is made by wet vacuum forming process, whose strength is higher than that of fiber blanket and vacuum forming felt. And it can be applied in such high temperature field that requires products with rigid strength. Here follows its features: high compressive strength and long service life; low thermal capacity and conductivity; non-brittle material and good flexibility; accurate size and good flatness; easy to cut, install and work; high resistance to weather; continuous production, uniform distribution of fiber, and stable performance; excellent sound absorption and noise reduction.

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