Ceramic Fiber Blanket for Steel Ladle Insulation

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4 roll
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50000 roll/month

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Product Description:

Ceramic Fiber Blanket for Steel Ladle Insulation

 

Composite of Ceramic Fiber Blanket for Steel Ladle Insulation

Ceramic Fiber Blanket for Steel Ladle Insulation is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket for Steel Ladle Insulation: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket for Steel Ladle Insulation also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Blanket for Steel Ladle Insulation

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket for Steel Ladle Insulation

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket for Steel Ladle Insulation Images

 Ceramic Fiber Blanket for Steel Ladle Insulation

 

Ceramic Fiber Blanket for Steel Ladle Insulation Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 FAQ of Ceramic Fiber Blankt for Steel Ladle Insulation

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

  

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Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:What is the price of ceramic fiber backing board?
Besides the good quality of fibrous ceramic fiber cotton, the product made out of ceramic fiber board is very hard and resistant to wind erosion. Ceramic fiber backing board is light, easy to work, and it won’t expand after being heated. It can be sheared and curved optionally. Thus, it is an ideal energy-conservation material for furnace, pipeline, and other thermal insulation equipment. Here follows its advantages: 1、high compressive strength and long service life; 2、low heat capacity and conductivity; 3、hardness; 4、accurate size and flatness; 5、easy to be cut and installed; 6、excellent resistance to wind erosion; 7、continuous production, uniform distribution of fiber and stable performance.
Q:Does anybody know the specification of ceramic fiber composite material?
You can distinguish ceramic fiber paper and ceramic fiber cloth from the following aspects: 1、Appearance. Ceramic fiber cloth is obviously full of lattice while ceramic fiber paper is quite fewer or even no lattice. 2、Density. The density of ceramic fiber paper is bigger than that of ceramic fiber cloth. 3、Thickness. The thickest ceramic fiber paper can be 0.5mm, but ceramic fiber cloth cannot be so thin, and the thinnest is only 2mm. 4、Standing upright. Ceramic fiber paper can be standing up once placed on mold, just like A4 paper in our life. However, ceramic fiber cloth is very soft and cannot be standing up, just like the cloth we often use in our life. 6、Tear-up resistance. Ceramic fiber paper is not as hard as ceramic fiber cloth. B、Ceramic fiber paper and cloth are refractory and thermal insulation material.
Q:What is the performance of ceramic fiber tube furnace?
It is a kind of high temperature experiment equipment, adopting quality and super energy-conservation ceramic fiber tank. It is highly energy-conservation, and its energy consumption is only a half of ordinary tube furnace. High temperature electric resistance wire warms up, and the insulation layer is fiber cotton blanket and metal shell. Quartz tube and sealing equipment can be chosen according to different requirements, and can be vacuumized or connected to air. It includes various types: tube furnace, tube furnace of multiple temperature zones, tube-typed heating furnace, tube-typed resistance furnace, high temperature tube… 6、Owing to perfect insulation performance and low heat capacity, the whole equipment and ordinary heavy refractory furnace
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
Aluminum silicate cotton is a mineral material, and another name is ceramic fiber thermal insulation cotton. It is mainly because of that the composition of aluminum silicate and ceramics is approximately the same. But in exporting and product classification, they belong to the same refractory material in the essence. One is named by its physical composition while the other is translated according to foreign habit.
Q:What is the thickness of ceramic fiber paper?
The thinnest ceramic fiber paper is 0.5mm. Ceramic fiber paper can be used as high temperature thermal insulation material for various industrial furnaces, steel ladles, foundry ladles as well as submerged nozzles, as electric and thermal insulation material for industrial furnaces, as sealing material for expansion joint of furnace door and body, as lining of cast aluminum model, as demoulding glass ceramics and hot-melt glass, as high temperature sealing gasket, as thermal and electric insulation material for heating equipment of apparatus, as noise elimination as well as thermal insulation material for muffler, and as thermal insulation material for exhaust pipe, etc.
Q:What are the specifications of ceramic fiber blanket?
Specifications of ceramic fiber blanket: 15,000x610/1220x10mm, 14,400x610/1220x12.5mm, 7200x610/1220x20mm, 7200x610/1220x25mm, 5000x610/1220x30mm, 4000x610/1220x40mm, 3000x610/1220x50mm.
Q:What is the feature of ceramic fiber washer?
Product features: ※ tough texture and resistance to wind erosion ※ no-gap furnace lining ※ low heat storage and heat loss ※ touch fire directly ※ fine construction and installation ※excellent resistance to heat shock ※ high compressive strength and long service life ※ effective sound absorption The application of products: Observing hole of industrial furnace and inserting hole of thermometer ※ Industrial kiln burner and furnace door ※ Non-ferrous metal melting trench, tank gasket and casting cap mouth ※ Mechanical and electrical equipment connected gasket
Q:What is the material of ceramic fiber?
1、Ceramic fiber, ceramic fiber felt for short, is a fireproof material (such as flint clay) owing to resistance to high temperature. The fibrous substance, formed from being melt by electric arc and then blew up by compressed air, is called as ceramic fiber cotton. 2、Ceramic fiber cotton can be made into a variety of ceramic fiber products. The ceramic fiber cotton content of domestic ceramic fiber felt AI2O3 is 62% and 45%. The former one can be used in the temperature of 1150-2000℃ while the latter is in 1000℃.

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