Ceramic Fiber Blanket for Petrochemical Process Heater Refractory Fiber Lining

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Qingdao
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10 roll
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50000 roll/month

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Introduction of Ceramic Fiber Blanket for Petrochemical Process Heater Refractory Fiber Lining

Ceramic Fiber Blanket for Heat Seals for Kiln Door is made from long special ceramic fiber, formed by special strong double surface needling, without any binder ,increasing inter-weaving and tensile strength, so that ceramic fiber blanket own good stability under any working temperature. 

Types of Ceramic Fiber Blanket for Petrochemical Process Heater Refractory Fiber Lining: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket for Petrochemical Process Heater Refractory Fiber Lining also has difference, and they are suitable for different working temperatures.

 

Main Characteristics of the Ceramic Fiber Blanket for Petrochemical Process Heater Refractory Fiber Lining

Good springiness for fiber

Excellent strength and resistance to blowing

Excellent chemical stability

Low thermal conductivity

Low thermal shrinkage

Excellent sound absorption

 

Application of Ceramic Fiber Blanket for Petrochemical Process Heater Refractory Fiber Lining

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

Filling insulation and joint sealing

Back-up lining for industrial furnaces

Fireproof materials for construction


Ceramic Fiber Blanket for Petrochemical Process Heater Refractory Fiber Lining Images

 Ceramic Fiber Blanket for Petrochemical Process Heater Refractory Fiber Lining

Ceramic Fiber Blanket for Petrochemical Process Heater Refractory Fiber Lining  Specification

 

Type

STD

HP

HA

HZ

Classification     Temperature (°C)

1260

1260

1350

1430

Working     Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density      (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage     on heating (%)

3

3

3.5

3.5

(24 hours,   density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal   conductivity   by different temperature   (w/m.k) (density as   128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)     

    0.26(1200°C)

 0.31(1200°C)

Tensile     strength (MPa)

0.04

0.04

0.04

0.04

(density as   128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket for Petrochemical Process Heater Refractory Fiber Lining

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you accept OEM for Ceramic Fiber Insulation Roll?

A:YES! We can according your demand to produce.

Q8:Can U accept the detective of the third-party verification company ?

A:YES! We can accept the detective from any third-party verification company including the SGS, BV and so on.

 

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Q:What is nano ceramic fiber board?
Ceramic fiber usually makes inorganic material into threadiness, and is used for refractory material or other filling material. The nano ceramic fiber board that you said is generally powder particle on the nanoscale, then made into ceramic fiber.
Q:Who can introduce how to use ceramic fiber binder?
1、It can be directly used with water, and it requires little maintenance with quality assured. The bonding strength is 3.5 times of concrete. 2、Tooth shape method is applied to bond thin layers with a little binder. And the binder is only 4-6mm in order to avoid hollowing tiles. 3、It is easy for workers to operate, greatly increasing efficiency of tiling. And it is very waterproof and resistant to moisture and seepage. 4、It is soft so that it won’t press tiles or cause cracks. It can stand thermocycling without detaching from base. 5、There is no need to soak tiles in water in advance and get walls wet, which can reduce working process and improve efficiency. 6、On the construction site, workers can finish the ratio of binder in accordance with proportion just in bucket, which is clean as well as efficient, and also reduces dust on building site.
Q:What is the thickness of ceramic fiber paper?
The thinnest ceramic fiber paper is 0.5mm. Ceramic fiber paper can be used as high temperature thermal insulation material for various industrial furnaces, steel ladles, foundry ladles as well as submerged nozzles, as electric and thermal insulation material for industrial furnaces, as sealing material for expansion joint of furnace door and body, as lining of cast aluminum model, as demoulding glass ceramics and hot-melt glass, as high temperature sealing gasket, as thermal and electric insulation material for heating equipment of apparatus, as noise elimination as well as thermal insulation material for muffler, and as thermal insulation material for exhaust pipe, etc.
Q:What are the ceramic fiber products?
The previous form is ceramic fiber blanket. All kinds of ceramic fiber products are made by drawing, bandaging and processing ceramic fiber cotton. For example, ceramic fiber board is made by bandaging ceramic fiber cotton, and ceramic fiber module is made by processing ceramic fiber cotton. Many ceramic fiber products are made from ceramic fiber cotton and all kinds of ceramic fiber products appear through processing, so the material and construction skills of ceramic fiber cotton becomes the main factor of high quality ceramic fiber products.
Q:What high temperature can the refractory ceramic fiber cloth tolerate?
It depends on what material used in the ceramic fiber. The normal operating temperature of aluminum oxide is 1200 degree. This is residential. It has 2200 degree high temperature in military.
Q:What industries is ceramic fiber material applicable to?
Ceramic fiber material is needed in the following fields: 1. the furnace door sealing and fire door curtain of various thermal insulation industrial furnaces; 2. High temperature flues, air duct linings and expansion joints; 3. Petrochemical equipment, high temperature thermal insulation of vessels and pipelines; 4. Protective clothing, gloves, hoods, helmets, boots, etc. at high temperatures; 5. Thermal shrouds of the automobile engine, heavy oil engine’s exhaust pipe packing, and compound brake friction pads of drag racing cars; 6. Gland packing and liners of pumps transferring high-temperature liquids and gas, compressors and valves; 7. High temperature electrical insulation; 8.pads used for the fire door, fire curtain, fire blanket and spark protection, fire protection sewing products insulation and coverage; 9. Thermal insulation material in aerospace industry and brake friction pads; 10. Thermal insulation and packing of deep freeze refrigeration plants, vessels, and pipelines.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:Who can tell me what the ceramic fiber density is?
Density of ceramic fiber products: 1. The density of aluminum silicate wool board by means of wet process production is 192kg/m3 ; 2. The density of aluminum silicate cotton blanket by means of dry process production is 128kg/m3 ;
Q:What degree can the high temperature ceramic fiber paper tolerate?
Temperature resistance of the high temperature ceramic fiber paper is different: It is above 1000 degree on the whole.
Q:What’s the difference between the ceramic fiber and glass fiber?
Ceramic fiber strip, a type of fibrous lightweight refractory, possesses so many advantages as light weight, high temperature resistance, good thermal stability, low thermal conductivity, small specific heat and mechanical shock resistance. Therefore it has been widely applied in machinery, metallurgy, chemical engineering, petroleum, porcelain, glass, electronics, and other industries. As a sort of refractory material, ceramic fiber strip is made out of highly purified refractory fiber, and applied in high temperature and thermal insulation field. Compared with natural cellulosic fiber, the raw material of glass fiber tape has the following features: with circular section and the same diameter, glass fiber can be micro fine. It’s higher in specific gravity and more stable in dimension. As a result, the paper made from it by papermaking gains fairly high tensile strength, and excellent properties of water-fast, oil resistance, acid and alkali resistance, corrosion resistance, thermal stability, low thermal conductivity, sound absorption, etc.

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