Ceramic Fiber Blanket for Industrial Insulation

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5 roll
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5000 roll/month

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Product Description:

Industrial Insulation Ceramic Fiber Blanket

 

Product Description:

Ceramic fiber paper is made from high quality clay, high purity alumina and silica oxides by spun or blown process. Ceramic fiber has a range of products: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products use different materials. The performance of ceramic fiber yarn is also different, and they are suitable for different working temperatures.

Ceramic fiber yarn can be used after optional cutting. When storing ceramic fiber, pay attention to moisture. The high-alumina type and containing zirconium type products can be directly used as furnace linings.

 

Product Features:

       Low thermal conductivity

       High tensile strength

       Resilient to thermal shock

       Corrosion resistance

 

Product Applications:

       Petrochemical process heater refractory fiber lining

       General furnace backup insulation

       Heat treating furnace or intermittent(shuttle) kiln hot face lining

       Electrical insulator

       Heat seals for kiln car or furnace door

       High temperature acoustic

       Fire protection

 

 

Product Specifications:

Type

STD

HP

HA

HZ

Classification Temperature (°C)

1260

1260

1350

1430

Working Temperature (°C)

1050

1100

1200

1350

Color

Spotless white

Spotless

white

Spotless white

Spotless white

Density (Kg/m³)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage at Heat (%)

3

3

3.5

3.5

(24 hours, density at 128/ m³)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity by temperature (w/m.k) (density at 128kg/m³)

0.15 (800°C)

0.176 (800°C)

0.18 (1000°C)

0.23 (1000°C)

Tensile Strength (kN/m)

0.04

0.04

0.04

0.04

Chemical

ALO

45

46

52

38-54

Composition

ALO+SIO

97

97

97

82-90

(%)

ZrO

-

-

-

10-18

 

Product Packing:

Plastic bag in a carton box

 

Product Images:

 Ceramic Fiber Blanket for Industrial Insulation

 

 

FAQ:

Q1: Why buy Materials & Equipment from OKorder.com?

A1: All products offered by OKorder.com are carefully selected from China's most reliable manufacturing enterprises. Through its ISO certifications, OKorder.com adheres to the highest standards and a commitment to supply chain safety and customer satisfaction.

 

Q2: How do we guarantee the quality of our products?

A2: We have established an advanced quality management system which conducts strict quality tests at every step, from raw materials to the final product. At the same time, we provide extensive follow-up service assurances as required.

 

Q3: What other products does OKorder offer?

A3: We offer a full range of refractory bricks, mortar, cement, ceramic fiber products, and more.

 

Q4: Where are Ceramic Fiber products used?

A4: Ceramic fiber products have many advantages, including: high temperature stability, lightweight, superior insulation, and ease of application. Fiber products are available in a variety of product forms to solve a range of thermal management application problems across various industries. The main industrial market segments that use ceramic fiber and soluble fiber products are the aluminum, iron, steel, heat treatment, power, incineration, boilers, and glass industries.

 

Q5: What kind of Ceramic Fiber should I use?

A5: When selecting the fiber type for a particular application, it is important to consider all factors. If the fiber/fabric will not have to support a load at temperature, the lower-cost industrial grade fibers may be appropriate. However, if the fiber will be load bearing at temperature as in ceramic matrix composites, then one of the composite grade fibers would be a better choice. Of course there may be other factors, such as corrosion, chemical resistance, or atmospheric conditions that may require trade-off in the selection process.

 

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Q:Who can tell me what the ceramic fiber density is?
Refractory ceramic fiber material, a kind of light and efficient thermal insulation material, owns the following advantages compared with traditional thermal insulating material: Ceramic fiber lining has low volume density. It is over 75%lighter than the light weight insulating brick, and 90%-95% lighter than the light weight castable lining. If fiber lining is used, the steel structure load of furnaces can be greatly reduced and its service life will be prolonged. Ceramic fiber lining has low thermal capacity which is only about l/10 of that of the light weight and heat resistant lining and light weight castable lining. The thermal capacity of the lining material is proportional to its mass. Low thermal capacity means that furnaces absorb less heat in the reciprocating operation, meanwhile accelerate its temperature rise, greatly reducing energy consumption during the operation and control of the furnace temperature, and particularly making the starting-up and blowing-out of heating furnaces obtain remarkable energy conservation effect. Ceramic fiber lining has low thermal conductivity. When the average temperature is 400℃, its thermal conductivity coefficient is less than 0.1w/mk; when the average temperature is 600℃, its thermal conductivity coefficient is less than 0.15w/mk; when it is 1000℃, the thermal conductivity coefficient is less than 0.25w/mk, which is around l/8 of that of the light clay brick and l/10 of that of the lightweight and heat resistant lining, achieving excellent thermal insulation effect. Ceramic fiber lining has easy construction. Expansion joints are not needed during the construction process, construction personnel can take up work right after basic training, and the construction technical factors have little impact on the lining’s thermal insulation performance.
Q:What is the difference between nanometer ceramic board and ceramic fiber board?
The difference between nanometer ceramic fiber board and ceramic fiber board is as follows: The traditional ceramic fiber board with good heat insulation and high temperature resistance is widely applied in some furnaces, but some deficiencies, such as low strength, still exist in this kind of traditional products, which restricts its application in furnaces with high temperature, high pressure and stress. However, product performance is greatly improved with the introduction of nanotechnology and the use of special manufacturing technique. It has high strength, low thermal conductivity, good thermal insulation performance, obvious energy saving effect, which can improve the safety of furnace and develop performance of the product under the condition of high temperature and high pressure.
Q:What are the features of ceramic fiber module?
Ceramic fiber, also called refractory fiber, is a refractory material with the lowest thermal conductivity and the best thermal insulation and energy-saving effect so far except nanometer materials. It is a good industrial furnace lining material with light weight, high heat resistance, good heat preservation effect, easy construction and other advantages. The high heat sensitive of ceramic fiber furnace lining can better adapt to the automatic control of heating furnace. The chemical performance of ceramic fiber lining is stable. Acid, alkali, as well as water, oil, steam are not eroded except phosphoric acid, hydrofluoric acid and strong alkali.
Q:What is the thickness of ceramic fiber paper?
The thinnest ceramic fiber paper is 0.5mm. Ceramic fiber paper can be used as high temperature thermal insulation material for various industrial furnaces, steel ladles, foundry ladles as well as submerged nozzles, as electric and thermal insulation material for industrial furnaces, as sealing material for expansion joint of furnace door and body, as lining of cast aluminum model, as demoulding glass ceramics and hot-melt glass, as high temperature sealing gasket, as thermal and electric insulation material for heating equipment of apparatus, as noise elimination as well as thermal insulation material for muffler, and as thermal insulation material for exhaust pipe, etc.
Q:Who can introduce how to use ceramic fiber binder?
1、It can be directly used with water, and it requires little maintenance with quality assured. The bonding strength is 3.5 times of concrete. 2、Tooth shape method is applied to bond thin layers with a little binder. And the binder is only 4-6mm in order to avoid hollowing tiles. 3、It is easy for workers to operate, greatly increasing efficiency of tiling. And it is very waterproof and resistant to moisture and seepage. 4、It is soft so that it won’t press tiles or cause cracks. It can stand thermocycling without detaching from base. 5、There is no need to soak tiles in water in advance and get walls wet, which can reduce working process and improve efficiency. 6、On the construction site, workers can finish the ratio of binder in accordance with proportion just in bucket, which is clean as well as efficient, and also reduces dust on building site.
Q:Ceramic fiber blanket will not expand when heated?
HLGX ceramic fiber blanket itself is composed of many micron diameter ceramic fiber perplexing interweaved, i.e. HLGX ceramic fiber blanket, whether it is the standard grade HLGX-212, grade HLGX-512 or containing zirconium maximum temperature of 1400 DEG C, they are porous materials with high porosity is more than 90%, so hot after contracting Huolong ceramic fiber blanket heating or expansion will be the equivalent pore off, will not be too obvious. This is from an experimental point of view.
Q:Who knows well about the production process of the ceramic fiber?
Ceramic fiber is manufactured by ceramic fiber products undergone accurate clipping, dotting punch, stamping die and other processes (some products are needed to bond by using binders under ultrahigh pressure). Features: 1) Continuous use temperature can reach 1000℃, and short time use temperature can reach up to 1260℃; 2) it’s resistant to acid and alkaline corrosion, and molten metal like aluminum and zinc erosion; 3) It has good high temperature strength and thermal insulation performance (please refer to physical and chemical indicators); 4) It has higher level electrical insulation under high temperature than glass fiber; 5) It is non-toxic, harmless and odorless.
Q:How many kinds of materials are there in ceramics?
According to the performance of the heating furnace and the ceramic fiber felt the temperature of the furnace wall heat surface layer can be made of hard ceramic fiber felt products size 00 x 00 x 0 (10) follows the basic properties of MM ceramic fiber blanket: (L) the use of high temperature to l000 degrees. (Tao Xianzhan) the density is below 00Kgm (usually 10kgm), only light, heat resistant lining L - 1. () the heat capacity is only 1 of the light heat resisting lining and the light fireclay brick. (ceramic fiber) at high temperature, volume stability, residual shrinkage is very small, without leaving contraction or expansion joints, construction convenience. () small thermal conductivity. On the hot surface temperature of 00 degrees Celsius (average temperature) guide coefficient of 0.0W (M. K); 00 (the average temperature is 1 DEG C) to O.0W (m.k); 1100 C (average temperature c) to 0.1W (m.k), about lightweight clay brick, 1 light at the 110 heat resistant lining. () sound insulation effect is good. The ceramic fiber coating can reduce the high-frequency noise of frequency less than 1000Hz, and can also absorb some low-frequency noise (()) with a certain tensile strength. () good chemical stability. () elasticity is good (at room temperature, elasticity%), easy to transport and install. (10) it has better resistance to airflow erosion, and can withstand 0 - 0ms airflow erosion.
Q:What are the advantages of ceramic fiber blanket relative to rock wool?
Rock wool: can only be used as a low temperature insulation material, in the building exterior wall insulation can be widely applied.
Q:In recent years, because of the global energy prices continue to rise, energy saving has become a China national strategy background, than the insulation bricks and other traditional refractory pouring material such as 10-30% ceramic fiber has been more and more widely used in the domestic Chinese, development prospect is very promising. Throw carpet and spray carpet difference
Ji'nan Huolong thermal ceramics limited liability company to remind the dugong with ceramic fiber friends, ceramic fiber product itself is not afraid of fire and high temperature resistance, good insulation effect, but the fear of water ceramic fiber, ceramic fiber after absorbing water, heat insulation effect, and even become the most direct carrier of heat conduction, good waterproof ceramic fiber is the most heavy.

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