Ceramic Fiber Blanket for Foundry Industry

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Qingdao
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Min Order Qty:
6 roll
Supply Capability:
50000 roll/month

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Product Description:

Ceramic Fiber Blanket for Foundry Industry

 

Composite of Ceramic Fiber Blanket for Foundry Industry

Ceramic Fiber Blanket for Foundry Industry is made from high quality clay, high purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket for Foundry Industry: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of

Ceramic Fiber Blanket for Foundry Industry also has difference, and they are suitable for different working temperatures.

Description of Ceramic Fiber Blanket for Foundry Industry

It is a needled blanket made from our ceramic bulk fiber which can withstand temperature up to 1400C degree(depends on different quality grades). The blanket is lightweight, flexible, and available in a wide variety of thicknesses, widths and densities.

 

Main Features of the Ceramic Fiber Blanket for Foundry Industry

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket for Foundry Industry

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket for Foundry Industry Images

 Ceramic Fiber Blanket for Foundry Industry

 

Ceramic Fiber Blanket for Foundry Industry Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

3

3

3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket for Foundry Industry

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

 

 

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Q:What are the features of ceramic fiber module?
It has good chemical stability; excellent thermal stability and good elasticity. When ceramic fiber module is in a state of prepressing and after the furnace lining is completed, the expansion of the ceramic fiber module makes lining seamless and can compensate the shrinkage of fiber lining so as to improve the heat-insulating performance of fiber lining. The overall performance is good; It possesses excellent thermal stability and thermal shock resistance; Ceramic fiber module is quickly installed. The anchoring parts are set on the cold face of wall lining to reduce the requirements of anchoring parts materials.
Q:Who can introduce how to use ceramic fiber binder?
Method: 1、Stir 1) Pour drinking water into mixing barrel, and then pour cementing agent orderly according to amount, and the mixing ratio is: water: dry powder 1:4. Then stir it evenly with a motor stirrer (750W) and the speed is 150r/min. 2、After watering it (placing it still) for 15 minutes, stir it again for 1-3 minutes.
Q:What is the use of ceramic fiber rope?
Ceramic fiber loose cotton is made through such a process: Put highly purified raw materials like chamotte, alumina powder, silica powder, silica powder and zircon in high temperature industrial furnace, melt them to form fluid, then use compressed air to inject or thread throwing centrifuge throw it into threadiness, finally use cotton condenser to form ceramic fiber cotton. And fiber cotton can be further processed into kinds of products, such as fiber blanket, board, paper, cloth, rope, etc. Ceramic fiber is highly thermal insulated with such advantages as light weight, high strength, antioxidation, low thermal conductivity coefficient, good softness, corrosion resistance, low heat capacity, sound absorption, etc.
Q:What’s soluble ceramic fiber?
When the ordinary ceramic fiber is inhaled into human lungs, it cannot be pushed out. As time goes by, it is likely for people to suffer from the occupational disease of pneumoconiosis. As a kind of environmental inorganic fiber, the soluble ceramic fiber is also called soluble-in-lung fiber, and when it is inhaled into the lung, it can dissolve slowly in human body fluids, seldom causing harm to human health.
Q:What’s the density of ceramic fiber board?
The density of ceramic fiber board is 280-320kg/m3. Made by adopting wet process and vacuum forming techniques, the ceramic fiber board is higher in strength than the fiber blanket and vacuum forming felt, and it applies to high temperature fields with requirement on rigidity and strength of products. The ceramic fiber board has high compression strength and long service life, low thermal capacity and heat conductivity, non-brittle material quality and good toughness, accurate dimension and good flatness, easy cutting and installation, and good anti-wind erosion properties. With continuous production and uniform distribution of fibers, it has stable performance and fine sound absorption and noise reduction properties.
Q:What are the specifications and models of the ceramic fiber board?
It’s refractory material and can keep good mechanical strength even after heating. Compared with fiber blankets and felts, it is thermal insulation product with rigidity and supporting strength. Its making principle adopts injection fiber (which is short, fine, and easy to smash).
Q:What's the function of high temperature ceramic fiber blanket?
It is light in quality, good in heat insulation performance, thermal stability and chemical stability, easy to process and convenient in construction. It is neither wear-resisting nor resistant to impact. It cannot resist scouring of high speed air flow and the erosion of slag.
Q:Who can tell me what the ceramic fiber density is?
Refractory ceramic fiber material, a kind of light and efficient thermal insulation material, owns the following advantages compared with traditional thermal insulating material: Ceramic fiber lining has low volume density. It is over 75%lighter than the light weight insulating brick, and 90%-95% lighter than the light weight castable lining. If fiber lining is used, the steel structure load of furnaces can be greatly reduced and its service life will be prolonged. Ceramic fiber lining has low thermal capacity which is only about l/10 of that of the light weight and heat resistant lining and light weight castable lining. The thermal capacity of the lining material is proportional to its mass. Low thermal capacity means that furnaces absorb less heat in the reciprocating operation, meanwhile accelerate its temperature rise, greatly reducing energy consumption during the operation and control of the furnace temperature, and particularly making the starting-up and blowing-out of heating furnaces obtain remarkable energy conservation effect. Ceramic fiber lining has low thermal conductivity. When the average temperature is 400℃, its thermal conductivity coefficient is less than 0.1w/mk; when the average temperature is 600℃, its thermal conductivity coefficient is less than 0.15w/mk; when it is 1000℃, the thermal conductivity coefficient is less than 0.25w/mk, which is around l/8 of that of the light clay brick and l/10 of that of the lightweight and heat resistant lining, achieving excellent thermal insulation effect. Ceramic fiber lining has easy construction. Expansion joints are not needed during the construction process, construction personnel can take up work right after basic training, and the construction technical factors have little impact on the lining’s thermal insulation performance.
Q:What’s the use of ceramic fiber resistance furnace?
The series of box muffle maximum working temperature can be up to 1200℃, and it can be used in the field of laboratory rooms, industrial and mining enterprises, and research and development institutions for elemental analysis and determination, quenching, annealing, and tempering of the small-sized steel.
Q:What is ceramic fiber blanket?
What brand of blanket doesn’t matter, the key is how to put it. If the whole sitting room is blanketed, it is recommended that the decorative pattern of carpet should be plainer. If it is laid under the sofa, you are advised to use color blanket. Considering which way to choose, firstly, it should unify the overall decoration style. Next, it should be easy to clean.

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