Ceramic Fiber Blanket for Foundry Industry

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Qingdao
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6 roll
Supply Capability:
50000 roll/month

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Product Description:

Ceramic Fiber Blanket for Foundry Industry

 

Composite of Ceramic Fiber Blanket for Foundry Industry

Ceramic Fiber Blanket for Foundry Industry is made from high quality clay, high purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket for Foundry Industry: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of

Ceramic Fiber Blanket for Foundry Industry also has difference, and they are suitable for different working temperatures.

Description of Ceramic Fiber Blanket for Foundry Industry

It is a needled blanket made from our ceramic bulk fiber which can withstand temperature up to 1400C degree(depends on different quality grades). The blanket is lightweight, flexible, and available in a wide variety of thicknesses, widths and densities.

 

Main Features of the Ceramic Fiber Blanket for Foundry Industry

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket for Foundry Industry

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket for Foundry Industry Images

 Ceramic Fiber Blanket for Foundry Industry

 

Ceramic Fiber Blanket for Foundry Industry Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

3

3

3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket for Foundry Industry

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

 

 

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Q:Is ceramic fiber cotton block poisonous?
From the perspective of firing process, it is non-toxic. Adding ferric oxide and manganese dioxide in ceramic fiber cotton is traditional process. Then through physical and chemical reaction, stable silicate will be formed, and it does no harm to body; from the perspective of twenty-year history of products, no one case has been found to prove that consumers’ using ceramics would cause food safety incidents, thus further prove that the product is safe.
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:What is the difference between nanometer ceramic board and ceramic fiber board?
Ceramic fiber board, also called aluminum silicate fiber board, is a kind of refractory material. It still keeps good mechanical strength even after heating. Compared with fiber blanket and fiber felt, it is rigid and a fiber thermal insulation product with supporting strength. Features: Apart from the excellent performances owned by the corresponding diffuse ceramic fiber cotton, it has solid quality, good toughness and intensity, excellent ability to resist wind erosion. It isn’t bulgy when heating, light in quality, easy to construct and arbitrary to cut and blend. It is the ideal energy-saving material of furnace, pipe and other insulation equipment. 1. high crushing strength and long service life; 2. low thermal capacity and low thermal conductivity; 3. not brittle material and good toughness; 4. precise size and good smoothness; 5. Easy to cut, install and construct; 6. excellent ability to resist wind erosion; 7. continuous production, even fiber distribution and stable performance.
Q:What’s the density of ceramic fiber board?
The density of fiberboard by wet molding process is 280-320kg/m3. The smaller one is called ceramic fiber felt in national standard, and its maximum density can be up to around 700 kg/m3.
Q:What are the specifications and models of the ceramic fiber board?
For ceramic fiber board, there is no rated temperature, instead, classification temperature is generally called which includes four types: 1000℃, 1260℃, 1400℃, 1430℃, and 1600℃. Its continuous use temperature is usually 150-200℃ lower than its classification temperature.
Q:What's the function of high temperature ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique. Ceramic fiber blanket doesn’t contain any organic binder so as to ensure that ceramic fiber blanket has great plasticity and stability in high and low temperature conditions. Typical application: the high-temperature heat insulation of aerospace, steel and petrochemical; fire protection and heat insulation of military equipment; heat insulation of industrial furnace, wall lining and backing lining of heating devices; heat insulation of high temperature devices; heat insulation of high temperature pipes; thermal insulation and fireproofing of electronic components; high-temperature gasket and raw materials of module and folded pieces.
Q:Does anybody know the specification of ceramic fiber composite material?
You can distinguish ceramic fiber paper and ceramic fiber cloth from the following aspects: 1、Appearance. Ceramic fiber cloth is obviously full of lattice while ceramic fiber paper is quite fewer or even no lattice. 2、Density. The density of ceramic fiber paper is bigger than that of ceramic fiber cloth. 3、Thickness. The thickest ceramic fiber paper can be 0.5mm, but ceramic fiber cloth cannot be so thin, and the thinnest is only 2mm. 4、Standing upright. Ceramic fiber paper can be standing up once placed on mold, just like A4 paper in our life. However, ceramic fiber cloth is very soft and cannot be standing up, just like the cloth we often use in our life. 6、Tear-up resistance. Ceramic fiber paper is not as hard as ceramic fiber cloth. B、Ceramic fiber paper and cloth are refractory and thermal insulation material.
Q:What is the performance of ceramic fiber tube furnace?
The performance of ceramic fiber tube furnace is good, mainly used in small volume production and experiments of colleges and universities, scientific research institutions, industrial and mining enterprises. Ceramic fiber tube furnace is safe and reliable, easy to operate, and is of high accuracy of temperature control, good effect of heat insulation, wide range of temperature, high uniformity of furnace temperature, various temperature zones.
Q:What is the price of high alumina ceramic fiber cotton?
High alumina ceramic fiber cotton is quite good in quality. High temperature resistant and insulated acupuncture blanket belongs to fireproof and fire-fighting material.
Q:What degree can the high temperature ceramic fiber paper tolerate?
The products of aluminum silicate ceramic fiber paper are divided into four level temperature, namely 1000℃ ordinary type, 1260℃ standard type, 1360℃ high alumina type and 1450℃ zirconium containing type. These are the maximum temperature resistance, not daily operating temperature. Daily operating temperature should be lower than the maximum temperature resistance.

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