Ceramic Fiber Blanket for Electric Furnace Insulation

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3 roll
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50000 roll/month

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Product Description:

Ceramic Fiber Blanket for Electric Furnace Insulation

 

Composite of Ceramic Fiber Blanket for Electric Furnace Insulation

Ceramic Fiber Blanket for Electric Furnace Insulation is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket for Electric Furnace Insulation: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket for Electric Furnace Insulation also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Blanket for Electric Furnace Insulation

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket for Electric Furnace Insulation

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket for Electric Furnace Insulation Images

 Ceramic Fiber Blanket for Electric Furnace Insulation

 

Ceramic Fiber Blanket for Electric Furnace Insulation Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

FAQ of Ceramic Fiber Blankt for Electric Furnace Insulation

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

 

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Q:What is nano ceramic fiber board?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industry as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc.
Q:What is the standard of ceramic fiber board?
Basalt fiber cloth is high-strength and permanently fire resistant. It can endure above 1000℃ in a short period while 760℃ in a long period, which is an ideal material to replace asbestos and glass fiber cloth. Ceramic fiber products use ceramic fiber as raw materials, and boast with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., they are used in the environment of high temperature, high pressure and easy abrasion.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
Ceramic heater plate is a heater with high heating temperature and long service life. It can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Element structure of ceramic heating plate (far-infrared heating plate, embedded ceramic heating plate): Adopting high radiance glaze and ceramic material with good thermal shock performance as base material, ceramic heating plate is sintered at a time with high-quality nichrome wire.
Q:What’s soluble ceramic fiber?
It’s alkali earth ceramic fiber with main components of SiO2, MgO, and CaO. With certain solubility in the human body fluid to be less harmful to human health, it is called soluble ceramic fiber. The introduction of such components as MgO, CaO, etc. in the soluble ceramic fiber, on one hand, is conducive to extending the viscosity range of and conditions for the fiber forming, enhancing the chance of fiber forming and the flexibility of fibers. On the other hand, it produces low melting compounds like CaO•SiO2, CaO ·Mgo·2SiO2 etc, decreasing the heat resistance of the fiber. Therefore, the ordinary soluble fiber belongs to inferior ceramic fiber, and its product is mainly used as backing material for the industrial furnace. To realize the improvement of heat resistance of soluble fiber, the method of adding ZrO2 into it is adopted, increasing the viscosity of glass phase and inhibiting the growth rate of grains after the fiber is heated and crystallized.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
Aluminum silicate ceramic fiber thermal insulated cotton Specification: fiber diameter: 3-6um Model: JSGW-111 JSGW-112 JSGW-113 Parameter: shot content≤10 Performance: low heat conductivity; low heat capacity; excellent chemical stability; erosion resistance; good sound absorption and heat stability. Usage: raw material of industrial ceramic fiber wet forming products; raw material of ceramic fiber formless products; high temperature industrial furnace, heating equipment, filling materials of wall lining. It is the first option for producing fiber textile, and also the ideal material for high temperature environment sealing, filling and thermal insulation. Material: Aluminum silicate products Package: Woven bag (grain cotton: plastic bag)
Q:What are the specifications of ceramic fiber rope?
Main parameters of ceramic fiber textile: Al2O3: ≥45% SiO2 ≥96%, fiber diameter (micron): 2-5, burning loss(%): 18 ±3, continuous use temperature (℃): 650(glass fiber)-1050 (stainless steel wire), hot-shrinkage rate(%): <4% (nine hours under 1150℃), thermal conductivity(w/mk): <0.20 (800℃), shot content(%): none, volume and density(kg/m3): 350 – 600.
Q:How to keep ceramic fiber board?
There is no need to preserve. Products of ceramic fiber, made by using ceramic fiber as material, refers to industrial products with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages. It is exclusively applied in all kinds of high temperature, high pressure and environments where it is easy to wear.
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Certainly the asbestos has better thermal insulation effect. External wall insulation rock wool board is specially designed and manufactured for the buildings’ external wall insulation thin plastering system, and it applies to external wall insulation, energy conservation and renovation of the newly-built or existent buildings with compact structure of the concrete or brick wall as the basic foundation. External wall insulation rock wool board is dedicated to external wall insulation. As superior incombustible, fireproof and thermal insulation material, it has the advantages of higher compression resistance and tensile strength, lower hygroscopicity, good dimension stability with no thermal expansion or shrinkage, and ageing resistance. It can adapt to the external wall system, and provide many properties of effective thermal insulation and energy conservation, fire protection and extreme climate protection for buildings. Rock wool is incombustible, and won’t give out heat or toxic fumes. It can cut off the flame spread in an effective way when fire occurs. It has superior fire resistance. With superior thermal insulation and heat-shielding performance, it is capable of increasing the thermal resistance of the building envelope, reducing buildings heating and air-conditioning energy consumption, and saving energy and reducing emission. It doesn’t produce corrosion to metallic materials like carbon steel, aluminum (alloy), copper, or all kinds of building components either. It has physical properties of efficient sound absorption, noise reduction and elastic damping. With low hygroscopicity and ageing resistance, it can keep long-term stability. It is also lightweight, and easy to cut, saw and install.
Q:What is ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique. Ceramic fiber blanket doesn’t contain any organic binder so as to ensure that ceramic fiber blanket has great plasticity and stability in high and low temperature conditions.
Q:Who knows the density of ceramic fiber board?
Ceramic fiber billet with some proportion of binder as its raw material, ceramic fiber high density board is made out via processes like pressing, solidification setting, vertical and horizontal cutting, etc. The density of fiber board via wet forming process is 280-320 kg/m3. The lighter one is ceramic fiber blanket in the international standard, and the maximum density is about 700 kg/m3.

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