Ceramic Fiber Blanket for Cement Rotary Kiln Insulation

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1 roll
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50000 roll/month

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Product Description:

Ceramic Fiber Blanket for Cement Rotary Kiln Insulation

 

Composite of Ceramic Fiber Blanket for Cement Rotary Kiln Insulation

Ceramic Fiber Blanket for Cement Rotary Kiln Insulation is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket for Cement Rotary Kiln Insulation: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket for Cement Rotary Kiln Insulation also has difference, and they are suitable for different working temperatures.

 

Main Features of the Ceramic Fiber Blanket for Cement Rotary Kiln Insulation

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket for Cement Rotary Kiln Insulation

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket for Cement Rotary Kiln Insulation Images

 Ceramic Fiber Blanket for Cement Rotary Kiln Insulation

 

Ceramic Fiber Blanket for Cement Rotary Kiln Insulation Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

FAQ of Ceramic Fiber Blankt for Cement Rotary Kiln Insulation

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

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Q:What is the difference between aluminium silicate needled blanket and aluminium silicate fiber felt?
Aluminum silicate needled blanket is made of high-quality coke stones by more than two thousand degrees Celsius temperature of melting and solidification into fusion with other additives and have many special properties, such as, good extensibility, strong shock resistance, light weight, excellent heat insulation, good stability, no deformation at high temperature to several thousand degrees, so aluminum silicate needled blanket is often used in the chemical industry, construction industry, electronic industry, aerospace industry, military industry, air conditioning and refrigeration etc..
Q:What kind of thermal insulation material is the grade of combustion performance?
However, fire resistant A1 grade can only be achieved by fire, ceramic fiber blanket, modules and so on without any organic addition.
Q:Are ceramic fiber cotton poisonous?
Depends on the production process is the above kind, the province may not, but the production process may have some problems.
Q:What are the specifications of ceramic fiber rope?
Main parameters of ceramic fiber textile: Al2O3: ≥45% SiO2 ≥96%, fiber diameter (micron): 2-5, burning loss(%): 18 ±3, continuous use temperature (℃): 650(glass fiber)-1050 (stainless steel wire), hot-shrinkage rate(%): <4% (nine hours under 1150℃), thermal conductivity(w/mk): <0.20 (800℃), shot content(%): none, volume and density(kg/m3): 350 – 600.
Q:What are the features of ceramic fiber module?
It has good chemical stability; excellent thermal stability and good elasticity. When ceramic fiber module is in a state of prepressing and after the furnace lining is completed, the expansion of the ceramic fiber module makes lining seamless and can compensate the shrinkage of fiber lining so as to improve the heat-insulating performance of fiber lining. The overall performance is good; It possesses excellent thermal stability and thermal shock resistance; Ceramic fiber module is quickly installed. The anchoring parts are set on the cold face of wall lining to reduce the requirements of anchoring parts materials.
Q:What are the specifications of ceramic fiber blanket?
Ceramic fiber blanket Double needling thread throwing blanket of ceramic fiber Product description: white color, regular size, set fire resistance, heat insulation, thermal insulation in one. Do not contain any binder. Maintain good tensile strength, toughness and fiber structure during the long-term use in neutral and oxidizing atmosphere. Temperature resistance is 950-1400℃. Ceramic fiber injection fiber blanket Product description: good chemical stability; good thermal stability; good tensile strength; low thermal conductivity; low thermal capacity; good sound-absorbing and noise reduction performance. Typical application: the high-temperature heat insulation of aerospace, steel and petrochemical; fire protection and heat insulation of military equipment; heat insulation of industrial furnace, wall lining and backing lining of heating devices; heat insulation of high temperature devices; heat insulation of high temperature pipes; thermal insulation and fireproofing of electronic components; high-temperature gasket and raw materials of module and folded pieces.
Q:Who knows well about the production process of the ceramic fiber?
Ceramic fiber is manufactured by ceramic fiber products undergone accurate clipping, dotting punch, stamping die and other processes (some products are needed to bond by using binders under ultrahigh pressure). Features: 1) Continuous use temperature can reach 1000℃, and short time use temperature can reach up to 1260℃; 2) it’s resistant to acid and alkaline corrosion, and molten metal like aluminum and zinc erosion; 3) It has good high temperature strength and thermal insulation performance (please refer to physical and chemical indicators); 4) It has higher level electrical insulation under high temperature than glass fiber; 5) It is non-toxic, harmless and odorless.
Q:Ceramic fiber blanket afraid of water?
The conventional ceramic fiber blanket is afraid of the water, because the ceramic fiber blanket has very strong water absorption, water absorption ratio of 1:10, when the ceramic fiber blanket after the water will become a conductor, the heat transfer effect and water, ceramic fiber blanket thermal insulation function lose all.
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:Should the ceramic fiber furnace be compacted?
The simplest, the least durable method, uses ceramic fiber blankets for wrapping, which is often caused by the poor density of the ceramic fiber blanket and the lack of anchorage

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