Ceramic Fiber Blanket Applied in Petrochemical Process Heater

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Product Description:

Composite of Ceramic Fiber Blanket Applied in Petrochemical Process Heater

Ceramic Fiber Blanket is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket also has difference, and they are suitable for different working temperatures.

 

Main Features of Ceramic Fiber Blanket Applied in Petrochemical Process Heater

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket Applied in Petrochemical Process Heater

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket Applied in Petrochemical Process Heater

 

Product Process

 

Ceramic Fiber Blanket Applied in Petrochemical Process Heater

  

Ceramic Fiber Blanket Applied in Petrochemical Process Heater Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket Applied in Petrochemical Process Heater

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

 

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Q:Is ceramic fiber cotton block poisonous?
Ceramic fiber cotton block is non-toxic in that once being fired in high temperature, figuline is safety as long as it is not collected in areas of high heavy metal and high radiation. However, before being fired, some ceramic would be painted with chemical material, which is unsafe to some extent. So you’d better buy white ceramic.
Q:What is the use of ceramic fiber rope?
Ceramic fiber rope is interweaved with quality ceramic fiber and light spinning via special process. Reinforcing materials, such as glass cellosilk and heat resisting alloy wire, can be added according to different temperature and situation, and play a role of thermal insulation. Ceramic fiber rope is applied to mechanical sealing of high temperature and high pressure, pump and valve. Applicable equipment: low pressure valve, high temperature pipe, furnace door, boiler, container door, cover sealing, etc. Applicable industries: chemical industry, chemical fiber, chemistry, paper-making, food, medicine, etc.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
Ceramic heater plate is a heater with high heating temperature and long service life. It can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Element structure of ceramic heating plate (far-infrared heating plate, embedded ceramic heating plate): Adopting high radiance glaze and ceramic material with good thermal shock performance as base material, ceramic heating plate is sintered at a time with high-quality nichrome wire.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
They are thermal insulated materials. You should decide to use which one according to the using environment. Aluminum silicate fiber cotton is suggested to be used in equipment insulation. In different using environment, their thermal insulation effect will be different. Ceramic fiber blanket is also called as aluminum silicate fiber blanket and aluminum silicate acupuncture blanket, and the main material is aluminum silicate fiber cotton. Considering the pure thermal insulation effect, ceramic fiber blanket is better than aluminum silicate insulation cotton. The reason is that ceramic fiber blanket is formed by double needle process from aluminum silicate cotton, which greatly increases its intertexture degree, resistance to lamination as well as tensile strength and flatness. Fiber blanket contains no organic binder/binding agent to assure its plasticity and stability in the environment of high and low temperature.
Q:What is the difference between nanometer ceramic board and ceramic fiber board?
Ceramic silicon fiber board, made by burning long fiber silicon dioxide, clay, talcum powder and colored glaze under 1150 degree, is a revolutionary high-tech building material in the 21st century. Ceramic fiber board, also called aluminum silicate fiber board, is a kind of refractory material. It still keeps good mechanical strength even after heating. Compared with fiber blanket and fiber felt, it is rigid and a fiber thermal insulation product with supporting strength.
Q:What's the function of ceramic fiber rope?
It can be widely applied in industries such as electric power, papermaking, food, pharmacy, etc. and the sealing of boiler door, machine, pump and valve with high temperature and high pressure. It is suitable for medium such as clean liquid or slurry, salt water, emulsion, grease, hydrocarbon, solvent, pulp, etc.
Q:What are the specifications of ceramic fiber rope?
Thickness: 1.5, 2, 3, 5, 6mm. Width: 20-900mm(Nickel chromium alloy wire, stainless steel wire and glass fiber are all reinforced.) Other specifications can be produced according to customers’ requests. Asbestos products have been acknowledged to be harmful to the human body and environment in recent years, and they are prohibited from production and have limited uses in the developed countries.
Q:Who knows well about the production process of the ceramic fiber?
Ceramic fiber is manufactured by ceramic fiber products undergone accurate clipping, dotting punch, stamping die and other processes (some products are needed to bond by using binders under ultrahigh pressure). Features: 1) Continuous use temperature can reach 1000℃, and short time use temperature can reach up to 1260℃; 2) it’s resistant to acid and alkaline corrosion, and molten metal like aluminum and zinc erosion; 3) It has good high temperature strength and thermal insulation performance (please refer to physical and chemical indicators); 4) It has higher level electrical insulation under high temperature than glass fiber; 5) It is non-toxic, harmless and odorless.
Q:What is the feature of ceramic fiber gasket?
1)Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃.2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:What’s the difference between the ceramic fiber and glass fiber?
Both of them are inorganic nonmetallic material and silicate. They can be used as structural material focusing on mechanical properties and functional material focusing on characteristics of light, electricity, sound and magnet, etc. Their main difference lies in the operating temperature: the glass wool is less than 300℃, while the ceramic fiber can reach up to 1000℃.

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