Ceramic Fiber Blanket Applied in Petrochemical Process Heater

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Product Description:

Composite of Ceramic Fiber Blanket Applied in Petrochemical Process Heater

Ceramic Fiber Blanket is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket also has difference, and they are suitable for different working temperatures.

 

Main Features of Ceramic Fiber Blanket Applied in Petrochemical Process Heater

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket Applied in Petrochemical Process Heater

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket Applied in Petrochemical Process Heater

 

Product Process

 

Ceramic Fiber Blanket Applied in Petrochemical Process Heater

  

Ceramic Fiber Blanket Applied in Petrochemical Process Heater Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket Applied in Petrochemical Process Heater

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

 

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Q:What is the price of ceramic fiber backing board?
The backing board of glass curtain wall usually refers to the decorating board installed behind the glass for such parts as block beam, connecting part and embedded part. Generally, it is 3-4mm aluminum-plastic board. It also can be single aluminum board or any other board. Considering that it stands no external force (eg. wind load), it can be freely installed. There is no strict quality requirement, but the only requirement is flatness in order to insure the beauty even under the sun. If the glass between glass curtain wall is color-glazed or coated, that is to say, transparency of glass is not so good, there is no need to install backing board.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
They are thermal insulated materials. You should decide to use which one according to the using environment. Aluminum silicate fiber cotton is suggested to be used in equipment insulation. In different using environment, their thermal insulation effect will be different. Ceramic fiber blanket is also called as aluminum silicate fiber blanket and aluminum silicate acupuncture blanket, and the main material is aluminum silicate fiber cotton. Considering the pure thermal insulation effect, ceramic fiber blanket is better than aluminum silicate insulation cotton. The reason is that ceramic fiber blanket is formed by double needle process from aluminum silicate cotton, which greatly increases its intertexture degree, resistance to lamination as well as tensile strength and flatness. Fiber blanket contains no organic binder/binding agent to assure its plasticity and stability in the environment of high and low temperature.
Q:What is the difference between nanometer ceramic board and ceramic fiber board?
Ceramic silicon fiber board, made by burning long fiber silicon dioxide, clay, talcum powder and colored glaze under 1150 degree, is a revolutionary high-tech building material in the 21st century. Ceramic fiber board, also called aluminum silicate fiber board, is a kind of refractory material. It still keeps good mechanical strength even after heating. Compared with fiber blanket and fiber felt, it is rigid and a fiber thermal insulation product with supporting strength.
Q:What's the function of ceramic fiber rope?
It can be widely applied in industries such as chemical engineering, electric power, papermaking, food, pharmacy, etc. and the sealing of boiler door, machine, pump and valve with high temperature and high pressure. It is suitable for medium such as clean liquid or slurry, salt water, emulsion, grease, hydrocarbon, solvent, pulp, etc.
Q:What are the specifications of ceramic fiber rope?
Main parameters of ceramic fiber textile: Al2O3: ≥45% SiO2 ≥96%, fiber diameter (micron): 2-5, burning loss(%): 18 ±3, continuous use temperature (℃): 650(glass fiber)-1050 (stainless steel wire), hot-shrinkage rate(%): <4% (nine hours under 1150℃), thermal conductivity(w/mk): <0.20 (800℃), shot content(%): none, volume and density(kg/m3): 350 – 600.
Q:Who knows well about the production process of the ceramic fiber?
Ceramic fiber, a type of fibrous lightweight refractory, possesses so many advantages as light weight, high temperature resistance, good thermal stability, low thermal conductivity, small specific heat and mechanical shock resistance. 1. Diameter of cellosilk: thread throwing fiber is thicker and its diameter is usually within the range of 3.0-5.0μm, while the injection silk fiber is usually 2.0-3.0μm; 2. Length of cellosilk: thread throwing fiber is longer and its length is usually within the range of 150-250mm, while the injection silk fiber is usually 100-200mm; 3. Thermal conductivity: the injection silk blanket is better than the thread throwing blanket for the former has finer fiber; 4. In terms of tensile strength and fracture resistance, the thread throwing blanket is superior to the injection silk blanket for the former has thicker fiber.
Q:What is the material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industry as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc.
Q:What are the specifications of ceramic fiber thermal insulation pipe?
ф22mm ф27mm ф34mm ф42mm ф48mm ф60mm ф76mm ф89mm ф114mm ф140mm ф168mm ф219mm ф273mm ф325mm ф377mm ф426mm ф480mm ф530mm ф630m All of these specifications belongs to the international standard pipe diameter. Thermal insulation pipe is used for the transportation of liquid, gas and other medium. And it is often used in the pipe thermal insulation projects in petroleum, chemical industry, military, central heating, central air-conditioner, and municipal administration, etc.
Q:What is ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique.
Q:What’s the difference between the ceramic fiber and glass fiber?
Ceramic fiber strip, a type of fibrous lightweight refractory, possesses so many advantages as light weight, high temperature resistance, good thermal stability, low thermal conductivity, small specific heat and mechanical shock resistance. Therefore it has been widely applied in machinery, metallurgy, chemical engineering, petroleum, porcelain, glass, electronics, and other industries. As a sort of refractory material, ceramic fiber strip is made out of highly purified refractory fiber, and applied in high temperature and thermal insulation field. Compared with natural cellulosic fiber, the raw material of glass fiber tape has the following features: with circular section and the same diameter, glass fiber can be micro fine. It’s higher in specific gravity and more stable in dimension. As a result, the paper made from it by papermaking gains fairly high tensile strength, and excellent properties of water-fast, oil resistance, acid and alkali resistance, corrosion resistance, thermal stability, low thermal conductivity, sound absorption, etc.

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