Ceramic Fiber Blanket Applied in Heat treating Furnace

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Product Description:

Composite of Ceramic Fiber Blanket Applied in Heat treating Furnace

Ceramic Fiber Blanket is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket also has difference, and they are suitable for different working temperatures.

 

Main Features of Ceramic Fiber Blanket Applied in Heat treating Furnace

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket Applied in Heat treating Furnace

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket Applied in Heat treating Furnace

 

Product Process

 

Ceramic Fiber Blanket Applied in Heat treating Furnace

  

Ceramic Fiber Blanket Applied in Heat treating Furnace

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket Applied in Heat treating Furnace

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

 

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Q:How is the ceramic fiber cotton performance?
It has white color and precise size, is easy to cut, stall and construct, saves time, does not contain any binder. It is used in sound-absorbing and fireproof performance automation production with low thermal capacity, low thermal conductivity, high refractoriness, high heat sensitive, excellent wind erosion resistance and excellent mechanical shock resistance under the neutral and oxidizing atmosphere. It has stable density and performance.
Q:What is the price of ceramic fiber backing board?
Besides the good quality of fibrous ceramic fiber cotton, the product made out of ceramic fiber board is very hard and resistant to wind erosion. Ceramic fiber backing board is light, easy to work, and it won’t expand after being heated. It can be sheared and curved optionally. Thus, it is an ideal energy-conservation material for furnace, pipeline, and other thermal insulation equipment. Here follows its advantages: 1、high compressive strength and long service life; 2、low heat capacity and conductivity; 3、hardness; 4、accurate size and flatness; 5、easy to be cut and installed; 6、excellent resistance to wind erosion; 7、continuous production, uniform distribution of fiber and stable performance.
Q:What is the price of high alumina ceramic fiber cotton?
Refractory ceramic fiber jilt silk rug is 4,000 yuan/kg; ceramic fiber insulation refractory module is 4,700 yuan/kg; ceramic fiber refractory insulation board is 7,000 yuan/kg.
Q:What is the difference between nanometer ceramic board and ceramic fiber board?
Ceramic silicon fiber board, made by burning long fiber silicon dioxide, clay, talcum powder and colored glaze under 1150 degree, is a revolutionary high-tech building material in the 21st century. Ceramic fiber board, also called aluminum silicate fiber board, is a kind of refractory material. It still keeps good mechanical strength even after heating. Compared with fiber blanket and fiber felt, it is rigid and a fiber thermal insulation product with supporting strength.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:What's the function of ceramic fiber rope?
Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:What is ceramic fiber felt?
Ceramic fiber felt is a kind of fibrous lightweight refractory material. Ceramic fiber needling blanket is produced by continuous blowing of resistance furnace fusion or thread throwing. It possesses excellent mechanical properties through needling and hot compression and fixation technique, and can be directly applied in thermal insulation, furnace lining or processed into folded block and block. According to raw materials and formula, aluminum silicate needling blanket is divided into: standard type(SDT), high purity type(HP), high alumina type(HA) and zirconium containing type(SZA). Application: furnace lining, heat insulation of boiler, steam turbine and nuclear power, insulation of eliminating stress during welding, fire prevention, sound-absorbing, insulation, high temperature filter medium, wicket sealing, etc.
Q:What's the function of high temperature ceramic fiber blanket?
Ceramic fiber blanket is made from aluminum silicate fiber filament through special double needling technique. Fiber’s intertexture degree, delamination resistance, strength of extension and the surface roughness are greatly improved after the special double needling technique. Ceramic fiber blanket doesn’t contain any organic binder so as to ensure that ceramic fiber blanket has great plasticity and stability in high and low temperature conditions. Typical application: the high-temperature heat insulation of aerospace, steel and petrochemical; fire protection and heat insulation of military equipment; heat insulation of industrial furnace, wall lining and backing lining of heating devices; heat insulation of high temperature devices; heat insulation of high temperature pipes; thermal insulation and fireproofing of electronic components; high-temperature gasket and raw materials of module and folded pieces.
Q:What’s the difference between the ceramic fiber and glass fiber?
Ceramic fiber strip, a type of fibrous lightweight refractory, possesses so many advantages as light weight, high temperature resistance, good thermal stability, low thermal conductivity, small specific heat and mechanical shock resistance. Therefore it has been widely applied in machinery, metallurgy, chemical engineering, petroleum, porcelain, glass, electronics, and other industries. As a sort of refractory material, ceramic fiber strip is made out of highly purified refractory fiber, and applied in high temperature and thermal insulation field. Compared with natural cellulosic fiber, the raw material of glass fiber tape has the following features: with circular section and the same diameter, glass fiber can be micro fine. It’s higher in specific gravity and more stable in dimension. As a result, the paper made from it by papermaking gains fairly high tensile strength, and excellent properties of water-fast, oil resistance, acid and alkali resistance, corrosion resistance, thermal stability, low thermal conductivity, sound absorption, etc.
Q:Does anybody know the specification of ceramic fiber composite material?
You can distinguish ceramic fiber paper and ceramic fiber cloth from the following aspects: 1、Appearance. Ceramic fiber cloth is obviously full of lattice while ceramic fiber paper is quite fewer or even no lattice. 2、Density. The density of ceramic fiber paper is bigger than that of ceramic fiber cloth. 3、Thickness. The thickest ceramic fiber paper can be 0.5mm, but ceramic fiber cloth cannot be so thin, and the thinnest is only 2mm. 4、Standing upright. Ceramic fiber paper can be standing up once placed on mold, just like A4 paper in our life. However, ceramic fiber cloth is very soft and cannot be standing up, just like the cloth we often use in our life. 6、Tear-up resistance. Ceramic fiber paper is not as hard as ceramic fiber cloth. B、Ceramic fiber paper and cloth are refractory and thermal insulation material.

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