Ceramic Fiber Blanket Applied in Heat treating Furnace

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Product Description:

Composite of Ceramic Fiber Blanket Applied in Heat treating Furnace

Ceramic Fiber Blanket is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket also has difference, and they are suitable for different working temperatures.

 

Main Features of Ceramic Fiber Blanket Applied in Heat treating Furnace

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket Applied in Heat treating Furnace

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket Applied in Heat treating Furnace

 

Product Process

 

Ceramic Fiber Blanket Applied in Heat treating Furnace

  

Ceramic Fiber Blanket Applied in Heat treating Furnace

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket Applied in Heat treating Furnace

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

 

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Q:Ceramic fiber insulation after moisture can still play a cold role?
Ceramic fiber loose cotton is a kind of fluid which can melt high purity clay clinker, alumina powder, silica powder, chrome sand and so on in the industrial electric furnace.
Q:In recent years, because of the global energy prices continue to rise, energy saving has become a China national strategy background, than the insulation bricks and other traditional refractory pouring material such as 10-30% ceramic fiber has been more and more widely used in the domestic Chinese, development prospect is very promising. Throw carpet and spray carpet difference
Ceramic fiber products have several different forms of derivative products, each of the products in the same alumina content, the density is not the same, so the proportion of ceramic fiber and alumina content is irrelevant.
Q:Ceramic fiber felt 1050 type practice, according to what?
At the time of export and product classification, the refractory material belonging to the same species is essentially a product, and one is named from the material component, and the other is from a foreign country
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What's the selection of refractory materials for glass furnace?
Siliceous insulating brick brick exterior, clay brick exterior with the proportion of 0.8 of the clay brick can ah. Use some more aluminium silicate felt
Q:What is the performance of ceramic fiber tube furnace?
The performance of ceramic fiber tube furnace is fairly good and its raw material is ceramic fiber. Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industries as machinery, metallurgy, chemical industry, petroleum, ship, electronics and light industry. And it becomes increasingly widely used in top science and technology departments, like aviation and atomic energy, and full of development prospect.
Q:Are ceramic fiber cotton poisonous?
The main danger of ceramic fiber is easy weathering, easy to produce fiber cotton dust, penetrating power, easy to be inhaled, easy to adhere to the lungs, not easy to exhaust, causing lung disease, and even induce cancer! Great harm has been of great concern for the European listed products, Wuhan Ji Snyder production of ceramic foam can replace details of ceramic fiber cotton good application reference Pro
Q:What is the feature of ceramic fiber washer?
mifso-11 Ceramic fiber washer is made by Xinxing Sealing Material Plant via many process like accurate cutting, dotting punch, stamping die, etc. (Part of products would be through another process----bonded by high-pressure binder. All products can be customized in accordance with customers’ size. Specification: Diameter: 10mm--- infinite great. Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:What should be done on the surface of refractory ceramic lining when building unshaped refractory material?
If the ceramic fiber blanket or ceramic fiber board is only made of refractory castable interlayer insulation, the surface does not need hardening. As refractory castable, it is necessary to use high temperature resistant stainless steel anchor to reinforce. The ceramic fiber insulation layer only needs to be fixed on the stainless steel anchor, so there is no need to deal with too much.

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