Ceramic Fiber Blanket Applied in Heat Seals Industry

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Product Description:

Composite of Ceramic Fiber Blanket Applied in Heat Seals Industry

Ceramic Fiber Blanket is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket also has difference, and they are suitable for different working temperatures.

 

Main Features of Ceramic Fiber Blanket Applied in Heat Seals Industry

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket Applied in Heat Seals Industry

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket Applied in Heat Seals Industry

 

Product Process

 

Ceramic Fiber Blanket Applied in Heat Seals Industry

  

Ceramic Fiber Blanket Applied in Heat Seals Industry Specification

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket Applied in Heat Seals Industry

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

 

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Q:What is the standard of ceramic fiber board?
It shall be light, resistant to high temperature, good in heat stability, low in thermal conductivity and specific heat, and resistant to mechanical shock. And it shall be exclusively used in the environment of high temperature, high pressure and easy abrasion.
Q:Who can introduce how to use ceramic fiber binder?
1、It can be directly used with water, and it requires little maintenance with quality assured. The bonding strength is 3.5 times of concrete. 2、Tooth shape method is applied to bond thin layers with a little binder. And the binder is only 4-6mm in order to avoid hollowing tiles. 3、It is easy for workers to operate, greatly increasing efficiency of tiling. And it is very waterproof and resistant to moisture and seepage. 4、It is soft so that it won’t press tiles or cause cracks. It can stand thermocycling without detaching from base. 5、There is no need to soak tiles in water in advance and get walls wet, which can reduce working process and improve efficiency. 6、On the construction site, workers can finish the ratio of binder in accordance with proportion just in bucket, which is clean as well as efficient, and also reduces dust on building site.
Q:What is the use of ceramic fiber rope?
Ceramic fiber rope is interweaved with quality ceramic fiber and light spinning via special process. Reinforcing materials, such as glass cellosilk and heat resisting alloy wire, can be added according to different temperature and situation, and play a role of thermal insulation. Ceramic fiber rope is applied to mechanical sealing of high temperature and high pressure, pump and valve. Applicable equipment: low pressure valve, high temperature pipe, furnace door, boiler, container door, cover sealing, etc. Applicable industries: chemical industry, chemical fiber, chemistry, paper-making, food, medicine, etc.
Q:Is high density ceramic fiber board environmentally friendly?
As far as I know, high density ceramic fiber board is environmentally friendly. For it is a kind of plate pressed by the raw material of ceramics and other plant fibers combining urea formaldehyde resin or other synthetic resins under the conditions of heat with pressure, it is more natural and environmental.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
Ceramic fiber strip is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics. Ceramic fiber strip, one of fire-resistant and fireproof materials, is produced by the refractory fiber of high purity and applied in high temperature insulation. Compared with natural cellulosic fiber, the characteristics of raw material of glass fiber strip are as follows: circular cross profile, same diameter, highly elaborate production, high proportion of glass fiber and strong dimensional stability.
Q:What is ceramic fiber felt?
Ceramic fiber, called ceramic fiber felt for short, is a kind of refractory material using high temperature resistance (such as flint clay). Fibrous material produced by air compression injection after electric arc fusion is also called ceramic fiber cotton. Ceramic fiber cotton can be used to make all kinds of ceramic fiber products. The content of AI2O3 in domestic ceramic fiber felt is 62% and 45% respectively. The operating temperature of the former and the latter is 1150-2000℃ and 1000℃ respectively. According to the different binders used in ceramic fiber felt, ceramic fiber felt is divided into hard ceramic fiber felt (aluminum phosphate as its binder), soft ceramic fiber felt(latex, polyaluminum chloride, sodium silicate and methylcellulose as its binder, latex--- aluminum phosphate composite binder) and wet ceramic fiber felt (ludox as binder). According to the performance of the ceramic fiber felt and the temperature of the heating furnace, hard felt can be used on hot face zone of furnace wall. The size of the ceramic fiber products is 600 x 400 x 20 (10) mm. Hope it is helpful to you.
Q:What is the standard of ceramic fiber?
Basalt fiber cloth, with high strength, permanent flame retardancy, more than 1000℃ short-term temperature resistance, and used in the 760℃ environment for long time, is the ideal material to replace asbestos and glass fiber cloth. Products of ceramic fiber, made by using ceramic fiber as material, refers to industrial products with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages. It is exclusively applied in all kinds of high temperature, high pressure and environments where it is easy to wear.
Q:Who can tell me what the ceramic fiber density is?
The density of ceramic fiber module is generally within the range of 200-220. The earliest produced ceramic fiber module is made from ceramic fiber injection blanket, for the fiber of injection blanket is fine and short, making the expansiveness of the module made out of it relatively stable. While in recent years, considering the cost of production, most ceramic fiber modules are made from thread throwing blanket for it has large tensile force. Select the density and thickness of the ceramic fiber module according to the furnace body temperature, the thermal state of modules and the thermal atmosphere inside the furnace. If it’s just used as insulating layer, the density of 200kg/m3 is suggested.
Q:What is the material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industry as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc.
Q:What’s the use of ceramic fiber resistance furnace?
It’s widely applied to all sorts of industrial furnaces, steel ladles, foundry ladles, submerged nozzle high temperature thermal insulation materials, electric and thermal insulation materials of industrial furnaces, furnace doors, sealing materials of furnace body’s expansion joints, liners of cast aluminum models, demoulding of glass ceramics and hot-melt glass, high temperature sealing gaskets, thermal and electrical insulation materials of heating equipment, mufflers and exhaust pipes of motors, etc.

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