Ceramic Fiber Blanket Applied in General Furnace Backup Insulation

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Product Description:

Composite of Ceramic Fiber Blanket Applied in General Furnace Backup Insulation

Ceramic Fiber Blanket is made from high quality clay, high

purity alumina and silica oxides by spun or blown process.

 

Types of Ceramic Fiber Blanket: ordinary type, standard form, high-purity type, high-alumina type and containing zirconium type. Different types of products used different materials. Performance of Ceramic Fiber Blanket also has difference, and they are suitable for different working temperatures.

 

Main Features of Ceramic Fiber Blanket Applied in General Furnace Backup Insulation

Low thermal conductivity

High tensile strength

Resilient to thermal shock

Corrosion resistance

 

Application of Ceramic Fiber Blanket Applied in General Furnace Backup Insulation

Petrochemical process heater refractory fiber lining

General furnace backup insulation

Heat treating furnace or intermittent(shuttle) kiln hot face lining

Electrical insulator

Heat seals for kiln car or furnace door

High temperature acoustic

Fire protection

 

Ceramic Fiber Blanket Applied in General Furnace Backup Insulation

 

Product Process

 

Ceramic Fiber Blanket Applied in General Furnace Backup Insulation

  

Ceramic Fiber Blanket Applied in General Furnace Backup Insulation

 

Type

STD

HP

HA

HZ

Classification   Temperature (°C)

1260

1260

1350

1430

Working   Temperature (°C)

1050

1100

1200

1350

Color

Spotlessly white

spotlessly

spotlessly

spotlessly

white

  white

  white

Density    (kg/m3)

64,96,

64,96, 

64,96,

64,96, 

128,160

128,160

128,160

128,160

Shrinkage   on heating (%)

-3

-3

-3.5

3.5

(24 hours, density   as 128/m3)

(1150°C)

(1250°C)

(1300°C)

(1350°C)

Thermal conductivity   by different temperature   (w/m.k) (density as 128kg/m3)

0.15(800°C)

0.176(800°C)

0.18(1000°C)

0.23(1000°C

 0.17(1000°C)

0.22(1000°C)   

  0.26(1200°C)

 0.31(1200°C)

Tensile   strength (MPa)

0.04

0.04

0.04

0.04

(density as 128kg/m3)

Chemical

AL2O3

45-47

45-46

53-55

38-54

composition

AL2O3+SIO2

98.5

99

99

82-90

(%)

ZrO2

-

-

-

10-18

 

 

FAQ of Ceramic Fiber Blanket Applied in General Furnace Backup Insulation

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

 

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Q:What are the features of ceramic fiber module?
It has good chemical stability; excellent thermal stability and good elasticity. When ceramic fiber module is in a state of prepressing and after the furnace lining is completed, the expansion of the ceramic fiber module makes lining seamless and can compensate the shrinkage of fiber lining so as to improve the heat-insulating performance of fiber lining. The overall performance is good; It possesses excellent thermal stability and thermal shock resistance; Ceramic fiber module is quickly installed. The anchoring parts are set on the cold face of wall lining to reduce the requirements of anchoring parts materials.
Q:How is the quality of ceramic fiber vermiculite cloth?
The quality is good. The refractory temperature of ceramic fiber vermiculite cloth is 1200-1450 degree. Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:What is the price of ceramic fiber fire-resistant cloth?
The price of steel wire asbestos fireproof cloth is 40 yuan. Steel wire asbestos fireproof cloth is made from loose cotton, which is resistant to high temperature, low in thermal conductivity coefficient and unit weight, and good in chemical stability. And it is corrosion-resistant to most chemicals except for hydrofluoric acid, phosphoric acid and strong base. After being soaked in water, water vapor and oil and becoming dry, its physicochemical property remains the same as before. It contains 16%-20% organic fiber. When it is used in high temperature for the first time, the organic fiber will be burnt down, which will not affect product performance.
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
Ceramic fiber strip is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics. Ceramic fiber strip, one of fire-resistant and fireproof materials, is produced by the refractory fiber of high purity and applied in high temperature insulation. Compared with natural cellulosic fiber, the characteristics of raw material of glass fiber strip are as follows: circular cross profile, same diameter, highly elaborate production, high proportion of glass fiber and strong dimensional stability.
Q:What is ceramic fiber felt?
Ceramic fiber felt is a kind of fibrous lightweight refractory material. Ceramic fiber needling blanket is produced by continuous blowing of resistance furnace fusion or thread throwing. It possesses excellent mechanical properties through needling and hot compression and fixation technique, and can be directly applied in thermal insulation, furnace lining or processed into folded block and block. According to raw materials and formula, aluminum silicate needling blanket is divided into: standard type(SDT), high purity type(HP), high alumina type(HA) and zirconium containing type(SZA). Application: furnace lining, heat insulation of boiler, steam turbine and nuclear power, insulation of eliminating stress during welding, fire prevention, sound-absorbing, insulation, high temperature filter medium, wicket sealing, etc.
Q:What are the specifications and models of the ceramic fiber board?
It’s refractory material and can keep good mechanical strength even after heating. Compared with fiber blankets and felts, it is thermal insulation product with rigidity and supporting strength. Its making principle adopts injection fiber (which is short, fine, and easy to smash).
Q:What’s the use of ceramic fiber resistance furnace?
Made by adopting the vacuum absorption of superior multicrystal mullite refractory fiber, the hearth has the characteristics of light weight, rapid temperature increase, energy conservation, timesaving, thermal shock and high temperature resistance, and good insulation, and is capable of meeting the needs of fast sintering. It can reduce more than 60% energy consumption. With double-layer furnace shell structure, advanced air heat insulation and heat-sensing techniques, exhaust temperature fans will be started automatically when the temperature of the furnace body surface goes up to 45℃, to make it fast cooling and insure the furnace shell not hot. By selecting qualitative materials and strictly implementing production and inspection techniques, all technical indexes of the hearth reaches or exceeds the standard of JB/T8195.7-2007.
Q:How is the ceramic fiber cotton performance?
Ceramic fiber, integrating traditional thermal insulation materials with the excellent properties of refractory materials, is a kind of fibrous lightweight refractory material. Its product involves various fields and is widely used in various industrial departments. It is the basic material to improve the thermal performance of thermal equipment such as industrial furnace and heating device and achieve lightweight structure and energy saving. Performance and application: low thermal conductivity, good thermal stability and chemical stability, non-corrosiveness. Brake lining made by this fiber has good high temperature resistance and dispersion and is suitable for the mixing of all kinds of mixers. It is suitable for the brake lining with high temperature requirements, good heat recovery performance and small brake noise. Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics. The application of it in cutting-edge science and technology departments such as aerospace and atomic energy is also increasing. It has a very prospective future. Ceramic fiber in our country starts late, but has always maintained a momentum of sustainable development with production capacity constantly increased and product serialization achieved.
Q:What degree can the high temperature ceramic fiber paper tolerate?
The products of aluminum silicate ceramic fiber paper are divided into four level temperature, namely 1000℃ ordinary type, 1260℃ standard type, 1360℃ high alumina type and 1450℃ zirconium containing type. These are the maximum temperature resistance, not daily operating temperature. Daily operating temperature should be lower than the maximum temperature resistance.

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