Casting Used Porous Alumina Ceramic Foam Filter

Ref Price:
$0.50 - 10.00 / m.t.
Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
10 m.t.
Supply Capability:
100000 m.t./month

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General Information of Ceramic Foam Filters

Alumina ceramic foam filters are widely used in filtering the alumina and alloys in foundries. With 80-90% porosity, the filters can effectively remove the alumina dross to improve the casting quality.

 

Features of Ceramic Foam Filters

Improving the steel casting quality

Excellent thermal shock resistance

High porosity with good strength

High efficiency to filter the steel dross

Tailored sizes as customer’s requirement

 

Image of Ceramic Foam Filters

Casting Used Porous Alumina Ceramic Foam Filter

Casting Used Porous Alumina Ceramic Foam Filter

Casting Used Porous Alumina Ceramic Foam Filter


Technical Data of Ceramic Foam Filters

Casting Used Porous Alumina Ceramic Foam Filter


Applications of Ceramic Foam Filters

Carbon steel casting, steel alloy casting and stainless steel casting

 

 

FAQ

Q1: How do you control the products quality?

A1: With strict quality control system throughout the materials selection and production process, our refractory and ceramic fiber products quality is effectively controlled to meet customer requirements. From the raw materials selecting, our quality control begin. The quality certificates of raw materials are required and each batch will be tested before using. During production, the quality control is conducted by workers and then each piece will be sorted and examined by quality supervisors.

 

Q2: What`s the lead time for my order?

A2: It depends on customers’ requirements and our production schedule. And usually we need 30-60 days for refractory bricks, 10-25 days for unshaped refractory materials and 10-20 days for ceramic fiber blankets.

 

Q3: Can you offer Door-to-Door delivery?

A3: Yes, but only for some countries such us U.S., UAE, Saudi Arabia, Iran, and Russia, etc.

 



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Q:What are the materials that make up the ceramic mold?
At present, the commercialized porous ceramic membranes are mainly composed of 3 types: flat plate, tubular and multi channel. Flat film is mainly used for small-scale industrial production and laboratory research. The tubular membrane is combined with rice to form a heat exchanger similar to a column tube heat exchanger, which can increase the loading capacity of the membrane, but is gradually withdrawn from industrial application due to its strength problem. The size of the applied ceramic membrane usually adopts a multi channel configuration, that is, a plurality of channels are distributed on a circular cross-section, and the number of general channels is 7, 19 and 37. The main business of the inorganic ceramic membrane preparation technology: using solid particle sintering preparation carrier and microfiltration membrane by sol-gel method in the preparation of ultrafiltration membrane: glass membrane by phase separation method: using special technology (such as chemical vapor deposition, electroless plating, etc.) the preparation of microporous membrane or dense membrane. Its basic theory involves colloid and surface chemistry, material chemistry, solid state ion science, material processing and so on.
Q:What are the poor filtration effects of vacuum disc filters?
Under normal circumstances, high vacuum, vacuum suction, high production capacity, filter cake moisture control is good. At present, some ceramic filters are equipped with two or multi-stage vacuum system to obtain almost absolute vacuum, and can reach 0.09 ~ 0.098MPa.
Q:What are the causes of the powder moisture in the ceramic filter?
The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
Q:Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
Oxalic acid immersion:For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate.
Q:Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
The ceramic filter ceramic plate ceramic microporous pumping vacuum adsorption concentrate filtration water, the adsorption parameters according to the angle of rotation, reverse cleaning process, check whether there are loopholes in the exhaust pipe, check the ceramic plate use cycle is too long.
Q:Does the ceramic factory use hydrochloric acid?
In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
Q:What is the reason that the ceramic filter does not absorb mineral powder?
There may be a fault filtrate pump, diaphragm pump damage, pump mechanical seal failure, a leak, two is no output or output to the liquid, the pressure is too low, the cleaning effect is not good, the pressure is too large, will cause damage and reduce the concentration of slurry filter plate.
Q:The vacuum degree of the ceramic filter is normal and the cake water is large?
The vacuum degree of the ceramic filter is normal at about -0.08MPa. Under normal circumstances, the water content of the filter cake treated with a ceramic filter is about 10%, and the moisture content of the tail filter cake is about 15%. The water content of the filter cake increases with the increase of water content in the ceramic filter.
Q:Is the filter plate of the ceramic filter afraid of freezing?
In addition, the temperature is one of the factors affecting the filter suction effect of ceramic filter. The lower the temperature, the worse the suction effect.Therefore, the ceramic filter plate, especially the ceramic filter plate after use, should be protected under low temperature environment.
Q:Influence factors of ceramic filter
On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed. Generally, the higher the temperature, the smaller the viscosity of the liquid, the more conducive to improve the filtration rate, reduce the cake or sediment water, while reducing the viscosity of the slurry, can improve the processing capacity.

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