Calcined Bauxite Clinker-Rotary Kiln Bauxite of CNBM in China

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1.Structure of Calcined Bauxite Description

Bauxite (aluminous soil; Bauxite) is also called the alumina or bauxite, main ingredients are alumina, hydrated alumina containing impurities, is an earthy mineral. White or gray, brown and yellow or light red by iron.  From 4 to 3.9 g/cm3 density, hardness, 1 ~ 3 is not transparent, very brittle.  Very difficult to melt.  Insoluble in water,  soluble in sulfuric acid, sodium hydroxide solution. Mainly used for aluminium, refractory material. 

 

2.Main Features of the Calcined Bauxite

Calcined bauxite is one of the principal ore of aluminum. Calcined bauxite contains hydrous aluminum oxides and aluminum

hydroxides, formed through the laterization of aluminous rocks in tropical and subtropical areas .Calcined bauxite is obtained by calcining (heating)superior grade bauxite at high temperature (from 85OC to 1600C) .This removes moisture there.By increasing the alumina content,compared to an alumina content of about 57%to 58% in raw bauxite, calcined bauxite has an alumina content of 84%to88%.The heating is carried out in rotary kilns. 

3.Main usage of the Calcined Bauxite

(1) aluminium industry. Used in national defense, aerospace, automotive, electronics, chemical industry, daily necessities, etc. 
(2) precision casting. Alumina clinker made after the mould precision casting processed into fine powder. Used in military industry, aerospace, communications, instrumentation, machinery and medical equipment department. 
(3) is used for refractory products. High bauxite clinker refractoriness is as high as 1780, chemical stability strong, and good physical properties. 
(4) aluminum silicate refractory fiber. With light weight, high temperature resistance, good thermal stability, low thermal conductivity, heat capacity is small and the advantages of resistance to mechanical shock. Used in iron and steel, nonferrous metallurgy, electronics, petroleum, chemical, aerospace, atomic energy, defense and other industries. 
(5)  in magnesia and bauxite clinker as raw materials, add the appropriate binder, used for pouring ladle whole ladle lining has particularly good effects. 
(6)   manufacture alumina cement, abrasive materials, ceramic industry and chemical industry can be aluminum of various compound.

 

4. Calcined Bauxite Images

 

Calcined Bauxite Clinker-Rotary Kiln Bauxite of CNBM in China

Calcined Bauxite Clinker-Rotary Kiln Bauxite of CNBM in China

5. Calcined Bauxite Specification

 

Grade/Item

Chemical composition %

Bulk density g/cm³(min)

Water absorption%

 AL2O3

 Fe2O3

Ti02

CaO+MgO

K20+Na20

GAL-88

>=88

<=1.5

<=4.0

<=0.4

<=0.4

>=3.15

<=4

GAL-85

>=85

<=1.8

<=4.0

<=0.4

<=0.4

>=3.10

<=4

GAL-80

>=80

<=2.0

<=4.0

<=0.5

<=0.5

>=2.90

<=5

GAL-70

>70--80

<=2.0

-

<=0.6

<=0.6

>=2.75

<=5

GAL-60

>60--70

<=2.0

-

<=0.6

<=0.6

>=2.65

<=6

GAL-50

>50--60

<=2.5

-

<=0.6

<=0.6

>=2.45

<=6

 

 

6.FAQ of Calcined Bauxite

1). Q: Are you a factory or trading company?

A: We are a factory.

2). Q: Where is your factory located? How can I visit there?

A: Our factory is located in ShanXi, HeNan, China. You are warmly welcomed to visit us!

3). Q: How can I get some samples?

A: Please connect me for samples

4). Q: Can the price be cheaper?

A: Of course, you will be offered a good discount for big amount.

 

 

 

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Q:What antioxidant will be used in refractories?
Antioxidants (Antioxidants) is the material to prevent bad influence of oxygen. It is a kind of material that can help to capture and neutralize free radicals, the category of material to remove free radicals damage to human body. Some of the body's antioxidant is self-synthesis, others is also from the food supply. Strong antioxidant such as ASTA (short for astaxanthin), etc., generally human cannot synthesize and it must be intaked from food. (1)antioxidants in the food can protect food from oxidative damage and deterioration. (2) it has the antioxidant effect in the human body's digestive tract and prevent oxidative damage in the digestive tract. (3) after being absorped, it can play a role in other body tissues and organs. (4)It is derived from certain foods that have antioxidant effect of extract and can be used as a treatment drug. Antioxidant mechanism includs chelated metal ion, scavenging free radicals, quenching singlet oxygen and removal of oxygen and inhibit oxidase activity, etc
Q:hat kind of fire retardant materials are there
fire-retardant materials include phosphorus chlorine, bromine and antimony, aluminum, boron based flame retardant, nanometer magnesium hydroxide, high purity industrial grade magnesium hydroxide flame retardant, high purity industrial grade modified magnesium hydroxide flame retardant, composite flame retardant magnesium hydroxide, aluminum hydroxide flame retardant, modified aluminum hydroxide flame retardant, light magnesium-oxide, unsaturated resin flame retardant, silicone rubber flame retardant, polyamide flame retardant, PE flame retardant, PP Flame Retardant, PVC flame retardant, wood flame retardant, special flame retardant for paper, CPE flame retardant, fabric coating rubber flame retardant, flame retardant carpet adhesive, water based coating flame retardant, oily coating flame retardant, power coating flame retardant, ink flame retardant, and heat stabilizer.
Q:What are the features of construction class A fire resistant door ?
Residential building: If the building height exceeds 100 meters, the combustion performance of thermal insulation material should be A level. Other civil building: Class A fireproofing material MCM should be set in buildings whose height is above 50 meters. National A level fireproof flexible material is made up of soil, rock flour, sand, cement and other inorganic powder and modifying agent. Product density is 2327kg / m3. Upon examination, the combustion performance of the product meets A level requirements, and the additional classification meets s2, d0, t0 requirements. According to GB 8624-2006 sepcification, combustion performance of the product should reach A2-s2, d0, t0 level. Light, thin: 2-4mm thick / piece, saving space and cement, convenient to transport. : State Class A fireproof flexible material. Freezing-thaw resistance: up to 100 freezing-thaw experiments (close to 100 years), the surface has no powder, no crack and no peeling. Aging and acid resistance: anti-aging property can reach more than 3500h, that is, it will not degenerate for 50 years. Recyclable: new energy, renewable , no "three wastes" emission
Q:What a blast furnace refractories generally?
Common refractories often use silica brick, semi-silica brick, fireclay brick, high alumina brick, magnesia brick, etc. special materials often used are AZS brick, corundum brick, directly bonded magnesia-chrome brick, carborundum brick, silicon nitride bonded silicon carbide bricks, nitrides, silicides, sulfides, borides, carbides and other non-oxide refractory materials; calcium oxide, chromium oxide, aluminum oxide, magnesium oxide, beryllium oxide refractory insulating refractory frequently used. material diatomite products, asbestos products, insulation boards. monolithic refractories have fettling frequently used, refractory ramming mixes, refractory castable, fire-resistant plastic, refractory clay, refractory gunning refractory projection material, refractory coatings, lightweight refractory castable, stemming etc.
Q:How long is the duration of fire resistance of autoclaved flyash-lime bricks?
The fly ash effect will continue to play a role in a considerable period of time, so the long-term strength keeps strengthening, the average age of 90 days of strength will grow 80%-100% more than the 28 days.
Q:can slag tailings be used to be the base materials of refractory materials ?
the rest of it can be used as refractory additives. the scale currently used clay bricks to make high-temperature liquid. It is easy to produce large amounts of liquid because of the high iron content, instead of its refractoriness. But it can be used as refractory minaralizer.
Q:What are the specifications of refractory kilns ?
Since the coefficient of thermal expansion of the basic brick is large, expansion rate is about 1-1.2% under 1000 ℃ The literature indicates that: "Under the condition that the temperature was raised to 1000 ℃ and stress in brick lining is relaxed, 300N / mm2 of compressive stress can be produced, which is equals to ten times structural strength of ordinary magnesia chrome brick, six times structural strength of magnesia chrome brick, dolomite brick and spinel brick, so any basic bricks can not afford, " the paper also pointed out that " heat expansion rate of kiln body can partially compensate for expansion rate of the inner lining of 0.2% -0.4%, which is 1/3 of thermal expansion rate of ordinary magnesia-chrome brick under 1000 ℃. However, it occurs under thermal equilibrium conditions. Thereby, the kiln should be dried slowly, allowing the temperature of the kiln body to go up slowly, thus the role of compensation can be played. " This is the key to using the basic brick. " Procedures of refractory for cement kiln "( tentative one) has clearly regulated baking and cooling of the kiln in the first section of the fifth chapters. In the heating process, in particular when the temperature is in the range of 300-1000 ℃, heating rate must be less than 60 ℃ / h. This is very clear in theory but it is difficult to implement.
Q:How to count the construction costs of refractories?
In winter, the temperature of the the fire-resistant masonry, fire-resistant plastic, sodium silicate, phosphoric acid castable should be maintained above 5 ℃. Usually greenhouses in which heating facilities are installed to maintain the appropriate temperaturere for the construction environment should be erected in refractory masonry. The temperature around the construction site of the industrial furnace and refractory masonry shall not be lower than 5 ℃.
Q:Who knows about the fire endurance of grade C fire doors?
The fire endurance of grade C fire doors is no less than 0.5 hours. As the key role of family fireproofing, fire doors is particularly important. It can be classified according to the fire endurance and thermal insulation performance: The fire endurance of grade A fire doors is not less than 1.5 hours; that of grade B fire doors is not less than 1.0 hours; and that of grade C fire doors is not less than 0.5 hours. We can choose in accordance with different needs, but commonly used fire doors are grade A and B fire doors now.
Q:What are the components of refractory clay?
It is different from non-cement castable refractories, which does not rely on the addition of cement for combination, instead it uses chemical binder. It is refractory castable (also known as chemical bonding castable). Non-cement refractory castable takes oxide or synthetic compound ultra-fine powder or oxide sol-gel which is similar to the chemical composition of material in tungsten castable. Since the use of superfine powder or sol as binder, it has low impurity content, and therefore the refractoriness and slag erosion resistance of the castable will not be reduced. Besides, the self combination in use can help to improve high-temperature structural strength. Non-cement castable refractory is made up of refractory aggregate and powder, superfine powder of oxide or sol, trace amount of dispergator (or anti-coagulant) and proper slow acting hardener. Non-cement castable is mainly coagulated and combinated by ultrafine powder of oxide or sol, therefore, it has certain requirements for ultrafine and sol. Ultrafine powder used refers to less than 1 / zm particles. Ultrafine powder used in non-cement castables are SiO2, Al2O3, Cr2zrOz, etc. SiO micro powder is often adopted, which is the dust recycled during the smelting of metallic silicon, ferro-silicon alloy, the generation process is as follows: This recycled SiO2 powder has an average particle diameter of 0.5 pM, and it is spherical with large surface area. It is amorphous substance with high activity, so it has good bonding strength. The sol used are mainly alumina oxide and silica sol. Silica sol is made by ion exchange of sodium silicate after Na ions are removed. It can also be made after hydrolysis of ethyl silicate. There are several ways of preparing alumina sol, the easiest method is to prepare by the reaction of metallic aluminum or alchlor with hydrochloric acid.

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