Calcined Bauxite Clinker-Rotary Kiln Bauxite of CNBM in China

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1.Structure of Calcined Bauxite Description

Bauxite (aluminous soil; Bauxite) is also called the alumina or bauxite, main ingredients are alumina, hydrated alumina containing impurities, is an earthy mineral. White or gray, brown and yellow or light red by iron.  From 4 to 3.9 g/cm3 density, hardness, 1 ~ 3 is not transparent, very brittle.  Very difficult to melt.  Insoluble in water,  soluble in sulfuric acid, sodium hydroxide solution. Mainly used for aluminium, refractory material. 

 

2.Main Features of the Calcined Bauxite

Calcined bauxite is one of the principal ore of aluminum. Calcined bauxite contains hydrous aluminum oxides and aluminum

hydroxides, formed through the laterization of aluminous rocks in tropical and subtropical areas .Calcined bauxite is obtained by calcining (heating)superior grade bauxite at high temperature (from 85OC to 1600C) .This removes moisture there.By increasing the alumina content,compared to an alumina content of about 57%to 58% in raw bauxite, calcined bauxite has an alumina content of 84%to88%.The heating is carried out in rotary kilns. 

3.Main usage of the Calcined Bauxite

(1) aluminium industry. Used in national defense, aerospace, automotive, electronics, chemical industry, daily necessities, etc. 
(2) precision casting. Alumina clinker made after the mould precision casting processed into fine powder. Used in military industry, aerospace, communications, instrumentation, machinery and medical equipment department. 
(3) is used for refractory products. High bauxite clinker refractoriness is as high as 1780, chemical stability strong, and good physical properties. 
(4) aluminum silicate refractory fiber. With light weight, high temperature resistance, good thermal stability, low thermal conductivity, heat capacity is small and the advantages of resistance to mechanical shock. Used in iron and steel, nonferrous metallurgy, electronics, petroleum, chemical, aerospace, atomic energy, defense and other industries. 
(5)  in magnesia and bauxite clinker as raw materials, add the appropriate binder, used for pouring ladle whole ladle lining has particularly good effects. 
(6)   manufacture alumina cement, abrasive materials, ceramic industry and chemical industry can be aluminum of various compound.

 

4. Calcined Bauxite Images

 

Calcined Bauxite Clinker-Rotary Kiln Bauxite of CNBM in China

Calcined Bauxite Clinker-Rotary Kiln Bauxite of CNBM in China

5. Calcined Bauxite Specification

 

Grade/Item

Chemical composition %

Bulk density g/cm³(min)

Water absorption%

 AL2O3

 Fe2O3

Ti02

CaO+MgO

K20+Na20

GAL-88

>=88

<=1.5

<=4.0

<=0.4

<=0.4

>=3.15

<=4

GAL-85

>=85

<=1.8

<=4.0

<=0.4

<=0.4

>=3.10

<=4

GAL-80

>=80

<=2.0

<=4.0

<=0.5

<=0.5

>=2.90

<=5

GAL-70

>70--80

<=2.0

-

<=0.6

<=0.6

>=2.75

<=5

GAL-60

>60--70

<=2.0

-

<=0.6

<=0.6

>=2.65

<=6

GAL-50

>50--60

<=2.5

-

<=0.6

<=0.6

>=2.45

<=6

 

 

6.FAQ of Calcined Bauxite

1). Q: Are you a factory or trading company?

A: We are a factory.

2). Q: Where is your factory located? How can I visit there?

A: Our factory is located in ShanXi, HeNan, China. You are warmly welcomed to visit us!

3). Q: How can I get some samples?

A: Please connect me for samples

4). Q: Can the price be cheaper?

A: Of course, you will be offered a good discount for big amount.

 

 

 

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Q:Using what kind of melting aluminium furnace refractories is more appropriate?
If it's the ordinary, you can use high aluminum refractory brick with general clay, GB/T 3994-2005 clay heat insulation refractory brick. If you need these with good material, there is high alumina thermal insulation refractory brick, GB/T 3995-2006 high aluminum heat insulation refractory brick, models have A13 and material is the alumina, A13 50 u, high insulating brick B5.Intermediate insulating brick B2, etc. Dolomite brick: good hang kiln performance, good erosion resistance, but brick is usually without f - CaO, hydration, and difficult to transport and storage, less used in the production. Magnesia-chrome bricks: good hang kiln, used in calcining zone. The disadvantage is that its thermal shock resistance is poor and plus hexavalent Cr is toxic, the production and use of magnesite chrome bricks in international countries gradually reduce. Now unit using the brick find replacements as soon as possible.
Q:what's the standard of fireproofing material?
Class A1 is divided according to the combustion performance of GB8624-2006 building materials and products. Specific technical index requirements are: 1, the temperature rise ≤30 degrees;mass loss rate ≤50%; combustion duration time is 0; 2, main components, overall products, gross calorific value of external secondary components ≤2.0MJ/kg; any inner secondary component ≤1.4MJ/kg; (there are difference between homogeneous and non-homogeneous). Z802 building materials noninflammability testing furnace has to be used for testing technical indicators mentioned in test 1, using Z805 building materials combustion heat value to test technical indicators mentioned in test device 2.
Q:What is the upper temperature limit for refractory materials?
Different materials are different. In the professional field, there is a triangulation cone softening point experiment as a reference for using the upper temperature limit.
Q:Is the refractory reached British BS standard and used for cables in China at present ceramic silicone rubber?
The texture should be designed according to the British relevant BS standard; crosslinked polyethylene or ethylene propylene rubber under 6600V to 19000 / 33000V is not necessarily ceramic silicone. The rated voltages of a small amount of smoke and corrosive gases from 3800 & # 47 when the BS 7835-2000 is affected by fire.
Q:What's the fire resistance test method of doors and roller shutters?
Fire resistance test method of doors and roller shutters: This standard specifies the fire resistance test method for roller shutter doors under standard fire conditions. The method is used to test the fire resistance of the ventilating duct when bearing the external fire (A duct) and internal fire (B duct). Fire resistance test of vertical ducts may be conducted referring to this standard. 1.Test specimen1.1 The test specimen is obtained by cutting from any part of the qualified metal tube unless otherwise relevant standard or mutual agreement specifies the cutting position of the metal tube. 1.2 Length of the specimen: L≈2.5D+50mm (D: outer diameter of the metal tube). The cut surface of the specimen must be perpendicular to the axis of the metal , and the seamed edge of the cut should be round off. Test method GB243-82 of metal tube necking 2. Test procedures 2.1 In the test, punch or press the metal tube into the tapered conical seat (see Figure) with a hammer or press machine, and make it uniformly diminished to the regulated shrinkage X which is calculated according to the following formula: Test method GB243-822 for metallic pipe necking: The inner wall of the seat cover used in the test should be polished, and has certain hardness and is coated with lubricating oil. Its conicity is 1:10, 1:5 or others in accordance with relevant standard provisions. If there is no provision, then adopt the conicity of 1:10. This standard is not suitable for: a) The pipeline whose fire resistance depends on the fire resistance of the ceiling; b) The pipeline with access door, unless otherwise the access door is included into the pipeline and tested together; c) The pipeline with two or three sides; d) Fume exhaust pipes;
Q:Who knows about the grade C fireproof door materials?
There are no differences in the interior materials of the grade A , B and C fire doors, they all use fire rock wool boards. The only difference is the thickness of built-in fire rock wool boards. The rock wool boards' thickness of grade A fire doors is 52 mm, that of grade B is 46mm, and that of grade C is 40 mm.
Q:Does anyone know about the classification standards of B2-level fireproof and thermal insulation materials?
The fire-resistant differences of B1- and B2-level extruded insulation boards are as follow: B1-level materials will be smothered as soon as staying away from fire, namely, they will be extinguished after leaving fire, or be put out in 10 seconds. B2-level materials will be in low-grade combustion, namely, the fire will not get wilder, and drippings will not ignite the filter paper. I hope my answer can help you!
Q:What are the physical properties of refractory material?
The mechanical properties of refractory material include compressive strength, volume density and sclerosing, slag resistance, elastic modulus, thermal shock resistance, oxidation resistance, bibulous rate, fluidity, resilience, bond strength and slump, electrical conductivity, specific heat, heat capacity, the impact strength, linear change, torsional strength, stomatal aperture distribution, resistance to acid, etc. The use performance of refractory material include refractoriness, thermal emissivity, condensation, porosity, coefficient of thermal expansion. Thermal properties of refractory material include thermal conductivity, temperature conductivity, plasticity, the hydration resistance, creep performance. The physical properties of the refractory materials include structure performance, mechanical properties, shear strength, load softening temperature, CO erosion resistance. The structure properties of the refractory materials include porosity, alkali resistance and sintering. The operating performance of refractory material include consistency, tensile strength, the use performance and operating performance, wear resistance, bending strength, thermal properties.
Q:how to use boiler fireclay
Boiler refractory, diluted with water to touch the places where needed, can be used after high temperature baking.
Q:Is the linear change on reheating the same as heating permanent linear change of refractory material?
“+”represents expansion. the afterexpansion and aftercontraction after cooled to be at room temperature. The change may significantly damage the masonry of thermal kiln. There are regulations on the linear change on reheating of common refractory material in the national standard. Some physical chemical changes may continue. It is defined as the change from being heated to the specified temperature of refractory material sample. Heat preserving for a while till afte cooling to be at room temperature, then the residual will expand or contract in its length, heat preservation for a while, organization vitrification, the irreversible changes of its length refers to heating the firing refractory to be at high temperature, so as to make the volume of refractory materials expand or contract, due to the influence of uneven temperature or lack of time, otherwise it will cause the deformation of the refractory ball and make this indicator within standard even reach smaller value, so firing control must be strengthened in product production. But it is should not be too high. For refractory materials with same chemical composition, the linear change on reheating is produced in the heating process. Properly increasing sintering temperature and prolonging the holding time is an effective process measures, make its firing inadequate. When subjected to high temperature, it can reduce the thermal shock resistance. Minus sign "-" represents contraction. The permanent line rate refers to heating the fire refractory ball to the specified temperature. Linear change on reheating, also known as residual linear change, is an important indicator to assess the quality of refractory in the long time use. To control the permanent line rate within the standard or reach the minimum value.

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