Auto Climbing Bracket ACB100 & ACB50 for formwork and scaffolding system
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 50 m²
- Supply Capability:
- 1000 m²/month
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Auto-climbing Bracket ACB100 & ACB50
The power of the auto-climbing formwork is the hydraulic system, which includes the oil cylinder
and two commutators. The commutators can control the climbing of climbing rail and the bracket.
The steel rail and the bracket can inter-climbing, so the whole system will climb up steadily.
Cranes are not needed during the construction. It’s easy to operate, highly efficient and safe. It’s
the best choice for the construction of high buildings and bridges.
There are mainly two types of standard auto-climbing brackets, ACB-50 and ACB-100, the figure
means the push power of cylinder with unit of KN.
Characteristics:
◆ Perfect load bearing anchor system
Anchor system is the most important supporting part. The system is made of five parts shown
below. Thereinto, tensile bolt, V-climbing cone and washer can be taken out for reusing after the
concrete pouring finished.There are two kinds of anchor systems,A & B. A is matched with single
anchor shoe and B is matched with double anchor shoe.
◆ Crane-independent
Crane-independent forming, striking and climbing speeds up the work procedures on the
construction site and also makes them independent of each other. This means the planned
sequences can be maintained along with guaranteeing high productivity levels. The crane can
therefore be used for other tasks.
Hydraulic system is mainly made of two commutators,
oil cylinder and power distribution system.The
commutators can control the climbing of climbing rail
and bracket.
◆ High bearing capacity and safe
The stable working platforms are able to carry large loads, e.g. the storage of reinforcing steel
for the next climbing section. Generously-sized working platforms, the well thought-out design for
handling very high wind loads and the patented control function of the climbing mechanism are
some of the special details contained within the comprehensive safety concept.
◆ Platforms adjusted to suit the angle of inclination
The horizontal working areas thus created provide safe and comfortable conditions for
reinforcement work, shuttering and striking, concreting and finishing.
◆ The ACB formwork system can climb not only vertically but also slantways, the largest angle is
18 degrees.
◆ The system can climb up wholly or separately. The climbing process is steady, synchronous
and safe.
◆ The bracket will not fall to the ground until the construction is finished, the field will be saved
and the impacting breakage will be reduced (especially the panel).
◆ The system will furnish omnidirectional platform, the construction organizations don’t need to
set up additional operation platform.
◆ The error of structure construction is small and easy to correct.
◆ The climbing speed is fast, the construction course will be quickened.
◆ The formwork can climb itself and cleaning work can be done in the same situs , the used times
of tower crane will be greatly reduced.
- Q:Can steel formwork be used for underground parking structures?
- Yes, steel formwork can be used for underground parking structures. Steel formwork provides a strong and durable solution for constructing the walls, columns, and slabs of underground parking structures. It offers several advantages such as high strength, flexibility, and the ability to withstand the pressure exerted by the soil and water in underground conditions. Steel formwork also allows for faster construction compared to traditional formwork systems, as it can be easily assembled and disassembled, and it requires minimal maintenance. Additionally, steel formwork is reusable, making it a cost-effective choice for underground parking structures. Overall, steel formwork is a suitable and efficient option for constructing underground parking structures.
- Q:Can steel formwork be used for earthquake-resistant concrete buildings?
- Yes, steel formwork can be used for earthquake-resistant concrete buildings. Steel formwork provides strength and durability, which are important factors in ensuring the structural integrity of a building during an earthquake. Additionally, steel formwork allows for precise construction, ensuring that the concrete is properly reinforced and able to withstand seismic forces.
- Q:How does steel formwork handle concrete consolidation and compaction?
- Steel formwork is highly suitable for concrete consolidation and compaction due to its durability and rigidity. The strong and rigid nature of steel formwork allows it to withstand the pressure exerted during concrete pouring and compaction. Additionally, steel formwork provides a smooth surface that facilitates proper consolidation and compaction of concrete, resulting in a high-quality finished product.
- Q:What are the considerations when designing a steel formwork system?
- When designing a steel formwork system, there are several key considerations that need to be taken into account. These considerations include: 1. Structural Integrity: The steel formwork system must be designed to have sufficient structural integrity to withstand the loads and pressures exerted by the wet concrete during the pouring and curing process. This includes ensuring that the formwork is strong enough to prevent any deformation or failure, as well as considering the appropriate thickness and reinforcement of the steel components. 2. Durability: The formwork system should be designed to be durable and long-lasting, as it will be subjected to multiple uses and may need to be reused for different construction projects. The steel used should be corrosion-resistant, and all components should be properly coated or protected to prevent rust and deterioration over time. 3. Flexibility and Adaptability: The design of the steel formwork system should allow for flexibility and adaptability to different construction requirements. This includes considering the ability to easily adjust the formwork to accommodate different shapes, sizes, and configurations of concrete structures. The system should also allow for easy assembly, disassembly, and reconfiguration to facilitate efficient and cost-effective use. 4. Safety: Safety is a crucial consideration when designing a steel formwork system. The design should incorporate proper safety features, such as guardrails, handrails, and non-slip surfaces, to prevent accidents and ensure the well-being of workers. Additionally, the formwork system should be designed to minimize the risk of concrete blowouts or collapses, and appropriate measures should be taken to ensure the stability and rigidity of the system. 5. Cost-effectiveness: The overall cost-effectiveness of the steel formwork system should be considered during the design phase. This includes evaluating the initial cost of materials and fabrication, as well as the potential for reuse and the ease of maintenance. The design should strive to minimize waste, maximize efficiency, and ultimately provide a cost-effective solution for the construction project. In summary, when designing a steel formwork system, considerations should include the structural integrity, durability, flexibility and adaptability, safety, and cost-effectiveness of the system. By addressing these considerations, a well-designed steel formwork system can contribute to the successful and efficient completion of a construction project.
- Q:What are the different types of safety systems used with steel formwork?
- Steel formwork commonly utilizes various safety systems to ensure worker safety and prevent accidents on construction sites. Some frequently employed safety systems for steel formwork comprise: 1. Guardrails: These are often positioned along the edges of the formwork to avert workers from slipping or falling. Constructed from steel or aluminum, they possess the capacity to withstand a specific amount of force. 2. Safety harnesses: Workers wear safety harnesses, which are fastened to a secure anchor point to prevent falls. These harnesses are typically adjustable to accommodate different body sizes and are crafted from robust, enduring materials. 3. Toe boards: Positioned at the bottom of the formwork, toe boards prevent the dislodgement of tools, materials, or debris from the structure. Usually made of plywood or steel, these boards are firmly affixed to the formwork. 4. Safety nets: Installed beneath the formwork, safety nets are capable of catching falling objects or workers in the event of an accident. Comprised of sturdy, flexible materials, they possess the ability to absorb the impact of a fall. 5. Ladders and stairs: Employed to facilitate secure access to and from the formwork, ladders and stairs are typically constructed from steel or aluminum, ensuring stability and durability. 6. Warning signs and barricades: Warning signs and barricades operate as cautionary measures, alerting workers and visitors to potential hazards and restricted areas. These items are usually manufactured using durable materials and are brightly colored for enhanced visibility. 7. Personal protective equipment (PPE): PPE, including hard hats, safety glasses, and steel-toed boots, is a vital safety system employed in conjunction with steel formwork. These protective measures are designed to safeguard workers against head injuries, eye injuries, and foot injuries. It is important to acknowledge that the selection of specific safety systems for steel formwork may vary depending on project requirements and regulations. Construction companies and workers must meticulously adhere to all safety guidelines and regulations to establish a secure working environment.
- Q:What are the main components of a steel formwork system?
- The primary constituents of a steel formwork system include steel panels, walers, stiffeners, and connectors. 1. Steel panels serve as the fundamental elements of a steel formwork system. Typically crafted from high-quality steel, they come in assorted sizes and shapes. These panels possess the requisite strength and rigidity required to hold the concrete in position during the construction process. They are designed for easy assembly and disassembly, facilitating efficient utilization across diverse construction projects. 2. Walers, which are horizontal beams or rods, are employed to connect and brace the steel panels. They aid in distributing the concrete load and provide additional strength to the formwork system. Walers are commonly constructed from steel or timber and are situated along the edges of the formwork to preserve its shape and prevent deformation. 3. Stiffeners, vertical or diagonal elements, are integrated into the steel formwork system to enhance stability and resistance against lateral forces. Typically fashioned from steel, these stiffeners are positioned at regular intervals to offer additional support and prevent buckling or twisting of the formwork system. Stiffeners are indispensable in ensuring the safety and integrity of the formwork during concrete pouring and curing. 4. Connectors are employed to securely fasten the steel panels and other components of the formwork system. They encompass various types of bolts, nuts, clamps, or pins. Connectors play a pivotal role in maintaining formwork alignment and stability, guaranteeing its ability to withstand the pressure exerted by wet concrete. They are designed to be easily adjustable and removable, facilitating swift assembly and disassembly of the formwork system. Overall, a steel formwork system consists of steel panels, walers, stiffeners, and connectors. These constituents collaborate to furnish the requisite strength, stability, and flexibility necessary for constructing concrete structures. The utilization of steel in the formwork system ensures durability, reusability, and ease of assembly, rendering it a favored choice within the construction industry.
- Q:What are the common challenges faced during steel formwork reassembly?
- During steel formwork reassembly, there are several common challenges that can arise. One of the main challenges is ensuring proper alignment and placement of the formwork components. This includes correctly positioning the steel panels, braces, and connecting rods to ensure they are level and secure. Another challenge is managing the weight and size of the steel formwork components. Steel panels and beams can be heavy and bulky, making it difficult to maneuver and assemble them properly. This requires careful planning and coordination to ensure the safe handling and positioning of these components. Additionally, the complexity of the formwork design can pose challenges during reassembly. Steel formwork systems can be intricate and include various interlocking components and connections. It is crucial to understand the design and assembly instructions to properly reassemble the formwork and ensure its stability and strength. Proper sequencing and timing are also important challenges during steel formwork reassembly. The order in which the formwork components are assembled can impact the overall efficiency and effectiveness of the construction process. It is essential to plan the reassembly carefully and coordinate with other construction activities to avoid delays and ensure smooth progress. Finally, safety is a significant challenge during steel formwork reassembly. Working with heavy steel components can present risks for workers, including the potential for injuries due to falls, lifting accidents, or structural failures. Therefore, it is crucial to have proper safety measures in place, such as using appropriate lifting equipment, providing personal protective equipment, and ensuring workers are trained on safe assembly procedures. Overall, steel formwork reassembly requires careful planning, coordination, and attention to detail to overcome challenges related to alignment, weight, complexity, sequencing, and safety. By addressing these challenges effectively, construction projects can proceed smoothly and efficiently.
- Q:What are the different sustainability aspects of using steel formwork?
- Some of the different sustainability aspects of using steel formwork include its durability and long lifespan, which reduces the need for frequent replacements and minimizes waste. Steel formwork is also highly recyclable, allowing for the reuse of materials in other construction projects. Additionally, steel formwork has a high load-bearing capacity, which can optimize the use of concrete and minimize material consumption.
- Q:How does steel formwork compare to wooden formwork in terms of cost?
- Steel formwork generally tends to be more expensive than wooden formwork in terms of upfront costs. This is mainly due to the higher cost of materials and manufacturing processes involved in producing steel formwork. Additionally, steel formwork often requires specialized equipment and skilled labor for installation, which can further contribute to its higher cost. On the other hand, wooden formwork is typically more affordable in terms of initial investment. Wood is widely available and relatively inexpensive compared to steel. Furthermore, wooden formwork can be easily fabricated and customized on-site, reducing the need for additional expenses associated with specialized manufacturing. However, it is important to consider the long-term costs when comparing steel and wooden formwork. Steel formwork has the advantage of being more durable and resilient to wear and tear. It can withstand multiple uses and is less susceptible to damage from moisture, insects, and other environmental factors. This means that steel formwork can be used repeatedly, reducing the need for frequent replacement and lowering long-term costs. Wooden formwork, on the other hand, may require regular maintenance, repairs, and eventual replacement due to its susceptibility to damage and deterioration over time. This can result in additional costs over the lifespan of the project. In conclusion, while steel formwork may be initially more expensive than wooden formwork, its durability and longevity can lead to cost savings in the long run. However, the choice between steel and wooden formwork ultimately depends on the specific project requirements, budget, and other factors such as time constraints and availability of resources.
- Q:How is steel formwork removed after concrete has cured?
- Steel formwork is typically removed after the concrete has cured by following a systematic process. Firstly, any props or supports that were used during the pouring and curing of the concrete are removed. These supports are usually adjustable and can be easily disassembled. Next, the formwork panels are carefully inspected to ensure that the concrete has fully cured and is ready for removal. Once this is confirmed, the formwork panels are detached from each other starting from the top and working downwards. To remove the formwork, the connections between the panels are usually released using specialized tools such as formwork wedges or clamps. These connections are typically designed to be easily disassembled, allowing for efficient removal. After disconnecting the panels, they are lifted away from the cured concrete. This process is often done using cranes, forklifts, or other lifting equipment, depending on the size and weight of the formwork panels. Care must be taken during the removal process to avoid any damage to the concrete structure. The formwork panels are carefully lifted, ensuring that they do not scrape or impact the concrete surface. Additionally, any residue or debris that may have accumulated on the formwork panels during the curing process should be removed before lifting them away. Once the steel formwork has been completely removed, it can be stored for future use or dismantled for recycling. Proper storage and maintenance of formwork are crucial to ensure its longevity and cost-effectiveness for future construction projects. In conclusion, the removal of steel formwork after concrete has cured requires a systematic approach that involves the careful disassembly and lifting of the formwork panels. Following these steps ensures the integrity of the concrete structure while allowing for the reuse or recycling of the formwork.
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Auto Climbing Bracket ACB100 & ACB50 for formwork and scaffolding system
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 50 m²
- Supply Capability:
- 1000 m²/month
OKorder Service Pledge
Quality Product, Order Online Tracking, Timely Delivery
OKorder Financial Service
Credit Rating, Credit Services, Credit Purchasing
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